Reusable Chassis Frame With Liquid Intake Zone for Disposable Pads

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Solution Overview

Problem

Existing reusable hygiene articles face challenges in balancing user friendliness, functionality, and minimizing waste generation, while also addressing issues of absorbent capacity, bulkiness, and incompatibility with skin-friendly additives due to washing requirements.

Innovation Solution

A reusable article chassis with a liquid intake zone and a separate absorbent pad system, designed for efficient fluid handling and compatibility with skin-friendly additives, allowing easy replacement and customization, and featuring materials that withstand multiple wash cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If reusable hygiene articles are designed with washable materials, then environmental footprint is reduced, but absorbent capacity and skin-friendly additives become incompatible due to washing requirements

Engineering Contradiction:
Improveenvironmental footprintVSAvoidabsorbent capacity
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The hygiene article is divided into two separate components: a reusable chassis that can be washed and reused, and a disposable absorbent pad that is replaced after use. This segmentation allows each component to be optimized for its specific function without compromise - the chassis for environmental sustainability and the pad for absorbent performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The absorbent pad is extracted as a separate removable component from the chassis. This allows the absorbent materials and skin-friendly additives to be concentrated in the disposable pad, which can be optimized for maximum absorbency without concern for washing durability, while the chassis remains washable and reusable.

Inventive Principle:
Principle #2Taking out (Extraction)

2Quantity of substance

If reusable products are designed with high absorbent capacity, then liquid handling performance is improved, but product bulkiness increases

Engineering Contradiction:
Improveabsorbent capacityVSAvoidproduct bulkiness
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The absorbent pad is designed with localized high-absorbency zones positioned at the crotch region where liquid exudates are most likely to occur. This allows maximum absorbent capacity to be concentrated where needed, rather than uniformly distributed throughout the entire product, thereby reducing overall bulkiness.

Inventive Principle:
Principle #3Local quality

3Reliability

If reusable hygiene articles are designed to be washed frequently, then hygiene maintenance is improved, but skin-friendly additives and bacterial growth inhibitors become ineffective

Engineering Contradiction:
Improvehygiene maintenanceVSAvoidskin health impact
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The absorbent pad is designed as a disposable component that is replaced rather than washed. This eliminates the need for washing the pad, preserving the effectiveness of skin-friendly additives and bacterial growth inhibitors throughout the product's use life. The disposable nature ensures hygiene maintenance through replacement rather than washing.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of operation

If reusable hygiene articles are designed for easy replacement, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of replacementVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The clear separation between the chassis and absorbent pad creates a simple replacement mechanism. The absorbent pad can be easily removed and replaced without complex operations, while the segmentation itself provides the simplicity needed for easy user operation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved environmental footprint, better handling, and customizable properties, while maintaining effective liquid management and skin compatibility, even at higher liquid loads.

Implementation Method 1

a liquid intake zone which is particularly adapted to receive bodily exudates and further transfer these to the absorbent pad

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20250213397A1Re-usable chassis with particular frame for use with disposable absorbent pad
Publication Date: 2025.07.03 W PELZ GMBH
  • US20250213397A1 patent drawing
  • US20250213397A1 patent drawing
  • US20250213397A1 patent drawing

AI summary

The present invention relates to a reusable hygiene article chassis comprising a pocket for receiving a replaceable absorbent pad. The chassis comprises a liquid intake zone which is particularly adapted to receive bodily exudates and further transfer these to the replaceable absorbent pad.