Reusable Deodorant Dispenser With Replaceable Refill Cartridge

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Solution Overview

Problem

Single-use deodorant dispensers result in excessive waste and increased manufacturing costs due to the need for frequent replacements.

Innovation Solution

A reusable deodorant dispenser system that allows for the replacement of refill cartridges, reducing material usage and waste by enabling the reuse of the dispenser unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If single-use dispensers are used, then ease of manufacture is improved, but loss of substance increases due to excessive waste

Engineering Contradiction:
Improveease of manufactureVSAvoidwaste
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The dispenser system is divided into two separate components: a reusable dispenser body and a disposable refill cartridge. This segmentation allows the complex mechanism (telescope, spring, base, cylindrical housing) to be reused while only the consumable product container is discarded, significantly reducing waste compared to single-use dispensers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention implements a system where the dispenser body is recovered and reused after the refill cartridge is depleted. The reusable dispenser body can accept multiple refill cartridges over time, transforming a single-use model into a cyclic reuse model that reduces material waste and manufacturing burden.

Inventive Principle:
Principle #34Discarding and recovering

2Device complexity

If single-use dispensers are used, then device complexity is reduced, but productivity decreases due to frequent replacements

Engineering Contradiction:
Improvedevice complexityVSAvoidproductivity
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The dispenser body incorporates a dynamic refill mechanism with a telescope that moves between retracted and extended positions. This dynamic system allows the dispenser to adapt its operation based on the refill cartridge status, enabling continuous operation without manual intervention for replacement, thus improving productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The reusable dispenser body is designed with universal compatibility to accept multiple different refill cartridges. The standardized interface (cylindrical opening, threading, latching mechanism) allows the same dispenser body to work with various refill types, increasing system versatility and reducing the need for multiple dispenser units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of substance

If reusable dispensers with refill cartridges are used, then loss of substance is reduced, but device complexity increases

Engineering Contradiction:
Improvewaste reductionVSAvoiddevice complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The consumable product is extracted into a separate refill cartridge that can be independently replaced. This extraction separates the permanent dispenser mechanism from the temporary product container, allowing waste reduction by only discarding the cartridge while maintaining the complexity of the reusable dispenser body.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The refill cartridge is nested within the dispenser body during operation. The cartridge fits inside the cylindrical housing and is operatively connected to the telescope mechanism, creating a compact integrated assembly that reduces the overall footprint while maintaining the reusable-disposable separation for waste reduction.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces waste and lowers manufacturing costs by allowing consumers to purchase refill cartridges instead of complete dispensers, promoting sustainability and efficiency.

Implementation Method 1

The spring may have a proximal portion operably coupled to the spring holster of the base and a distal portion operably coupled to the telescope. Additionally, the spring may be biased to distally advance the telescope along the longitudinal axis.

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS12446674B2Reusable dispenser and cartridge
Publication Date: 2025.10.21 ZGTL LLC
  • US12446674B2 patent drawing
  • US12446674B2 patent drawing
  • US12446674B2 patent drawing

AI summary

A deodorant dispensing apparatus including a reusable product dispenser and a deodorant refill cartridge releasably coupled to the reusable product dispenser. The reusable product dispenser includes a cylindrical housing, a base, a telescope, and a spring. The base is rotatably coupled to the cylindrical housing and operably coupled to the telescope. The spring is operably coupled to a spring holster of the base and the telescope. The deodorant refill cartridge includes a refill barrel and refill plunger. The refill plunger is rotatably coupled to the refill barrel, which retains a deodorant product therein. The refill barrel includes a latching mechanism for releasably coupling the refill barrel to the reusable product dispenser.