Reusable Handle Position Sensor for ENT Tools

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing medical devices for tracking the position of ENT tools within a patient's body are costly and complex, particularly in procedures like sinuplasty, where disposable tools require frequent recalibration of position sensors, leading to increased costs and procedure time.

Innovation Solution

A reusable handle with a position sensor and a processor that estimates the position of a disposable ENT tool using an offset vector stored on an RFID tag, allowing the same sensor to be reused across multiple procedures and reducing the need for recalibration, while the handle is made from lightweight biocompatible materials like titanium to minimize weight and interference from external radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If position sensors are mounted on disposable ENT tools, then position tracking is achieved, but device cost and complexity increase due to frequent sensor replacement and recalibration

Engineering Contradiction:
Improveposition tracking accuracyVSAvoidsensor replacement and recalibration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the ENT device into disposable (ENT tool) and reusable (handle with position sensor) components. The position sensor is segmented from the disposable tool and placed on the reusable handle, eliminating the need to replace sensors with each disposable tool. This segmentation resolves the contradiction by maintaining position tracking capability while reducing device complexity associated with frequent sensor replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reusable handle with position sensor serves multiple procedures and multiple disposable ENT tools. The position sensor on the handle is universally applicable across different ENT tools through the offset vector calibration method, eliminating the need for dedicated sensors on each disposable tool. This universality reduces both device cost and recalibration complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If position sensors are recalibrated for each disposable tool, then measurement accuracy is maintained, but procedure time increases

Engineering Contradiction:
Improveposition measurement accuracyVSAvoidrecalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The offset vector between the position sensor and ENT tool tip is pre-calibrated and stored in memory before the procedure. This preliminary calibration action eliminates the need for time-consuming recalibration during each procedure, while maintaining measurement accuracy through the stored offset values that are applied during use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of physically recalibrating the sensor for each tool, the system creates a digital copy of the calibration data (offset vector) and stores it in memory. This copied calibration information is then retrieved and applied automatically, maintaining measurement precision without the time loss of physical recalibration procedures.

Inventive Principle:
Principle #26Copying

3Object-affected harmful factors

If the handle is made from dense shielding materials, then external radiation interference is blocked, but device weight increases

Engineering Contradiction:
Improveexternal radiation interferenceVSAvoidhandle weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The handle uses composite construction combining lightweight materials (such as titanium or aluminum alloys) with strategic radiation shielding elements positioned only where necessary to protect the position sensor. This composite approach provides adequate radiation protection while minimizing overall handle weight compared to using dense shielding materials throughout.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Radiation shielding is applied locally only in the regions where the position sensor is located and where external radiation interference is most problematic, rather than throughout the entire handle. This localized shielding approach provides necessary protection against harmful radiation while keeping the overall device weight minimal.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the physical weight and cost of ENT devices, allows for the reuse of position sensors, and enables efficient tracking of ENT tools across different procedures without recalibration, thereby shortening procedure time and minimizing disposable elements.

Implementation Method 1

The remotely readable memory includes a Radio-Frequency Identification (RFID) tag

Methodology Applied
Scientific EffectRadio-Frequency Identification (RFID):

Implementation Method 2

A field generator may be associated with one of the units for generating a position characteristic field in an area including the target operation site. One or more field sensors may be associated with either of the units responsive to the presence of the position characteristic field for producing one or more sensor output signals representative of said sensed field

Methodology Applied
Scientific EffectElectromagnetic field sensing: Electromagnetic Induction

Data Source

PatentEP3381384B1A medical device having a reusable position sensor
Publication Date: 2020.04.22 BIOSENSE WEBSTER (ISRAEL) LTD
  • EP3381384B1 patent drawingFigure 1
  • EP3381384B1 patent drawingFigure 2

AI summary

A medical device (50) includes a disposable Ear-Nose-Throat (ENT) tool (28), a reusable handle (30), and a processor (34). The ENT tool (28) is configured to perform a medical procedure in a patient ENT organ. The reusable handle (30) is configured to hold and control the disposable ENT tool (28), and includes a position sensor (54) configured to produce one or more position signals that are indicative of a first position of the reusable handle (30). The processor (34) is configured to receive the position signals from the position sensor (54), and to estimate, based on the position signals, a second position of the disposable ENT tool (28) in the patient ENT organ.