Reusable Pallet Wrap with Rod Pockets and Hook Loop Fasteners
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Solution Overview
Problem
Existing pallet wrapping methods, such as shrink wrap and stretch wrap, are time-consuming, expensive, and wasteful due to their non-reusability, and often interfere with pallet transportation, while reusable wraps lack a reliable and easy means to secure goods to the pallet.
Innovation Solution
A flexible pallet wrap with pockets for receiving rods and hook and loop strap fasteners for self-attachment, along with corner members and a clear vinyl pocket for identification, allows for easy and secure wrapping around goods and pallets.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If shrink wrap or stretch wrap is used to secure goods on pallets, then the goods are secured relative to the pallet, but the wrapping process becomes time-consuming and the material cannot be reused
Solution Approach 1:
The wrap is divided into multiple segments or sections with pockets positioned at intervals along its length. Each pocket can independently receive and secure a rod, creating multiple anchoring points that distribute the securing function across segmented locations rather than requiring a continuous wrapping process.
Solution Approach 2:
The rods are pre-positioned within the pockets before the wrap is applied to the goods. This preliminary placement of securing elements eliminates the need for time-consuming on-site wrapping and fastening operations, as the securing mechanism is already prepared and configured in advance.
2Reliability
If shrink wrap or stretch wrap is used to secure goods on pallets, then the goods are secured relative to the pallet, but the material becomes expensive and wasteful due to non-reusability
Solution Approach 1:
The wrap is designed to be reusable rather than disposable. After use, the wrap can be removed from the goods and pallet, and the rods can be extracted from the pockets. The wrap and rods can then be stored and reused for subsequent pallets, eliminating the need to discard the material after a single use and reducing overall material consumption.
3Reliability
If shrink wrap or stretch wrap is wrapped around the pallet itself, then the goods are secured to the pallet, but the ability to transport the pallets using forklifts is interfered with
Solution Approach 1:
The securing function is extracted from the wrap material itself and transferred to the rods that are received by the pockets. The wrap acts as a carrier or housing for the rods rather than providing the securing force directly. This extraction allows the wrap to be designed without interfering with forklift access, while the rods provide the actual securing function.
Solution Approach 2:
The rods serve as an intermediary element between the wrap and the goods/pallet. The wrap provides the structure and positioning, while the rods provide the mechanical securing force. This intermediary approach allows the wrap to be designed for ease of application and removal without forklift interference, while the rods deliver the securing function.
4Loss of substance
If reusable wraps are used, then the wrapping material can be reused, but it is difficult for individuals to apply the wrap around goods
Solution Approach 1:
The pockets are designed to automatically receive and retain the rods through their flexible structure. When a rod is inserted into a pocket, the flexible material of the wrap naturally conforms to and secures the rod without requiring additional fastening operations. This self-securing mechanism eliminates complex application steps and makes the process easier for individuals to perform.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a cost-effective, reusable, and efficient method for securing goods on pallets, enhancing usability and reducing interference with forklift operations while allowing easy access to shipping information.
Implementation Method 1
a plurality of hook and loop strap fasteners attached to one end of the wrap for engaging corresponding rings secured to the second end of the wrap
Implementation Method 2
hook and loop strap fasteners... to permit the straps to be folded back and attached to themselves
Data Source
AI summary
A reusable wrap for releasable securing laden goods on a pallet. One embodiment of the pallet wrap comprises a flexible wrap having a plurality of pockets adjacent its ends for receiving corresponding rods, and a plurality of hook and loop strap fasteners attached to one end of the wrap for engaging corresponding rings secured to the second end of the wrap to permit the straps to be folded back and attached to themselves to secure the wrap around the goods. Corner webbing members may be attached to the bottom of the wrap to assist in securing the wrap to the pallet itself during use. A hook and loop strap may also be attached to the top of the wrap to extend across the top of the loaded goods. Identification and/or shipping information or materials may be placed in a clear vinyl pocket for easy access and viewing.