Reusable Pulse Oximetry Sensor with Elastomeric Housing

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Solution Overview

Problem

Existing medical sensors are often fragile and not designed for non-traditional hospital settings, making them unsuitable for use in challenging environments where durability and ease of cleaning are required, and they lack features for reliable physiological monitoring and proper placement in low-light conditions.

Innovation Solution

A durable and reusable optical probe with a flexible elastomeric sensor housing that allows for easy cleaning and secure finger placement, featuring a light indicator for proper alignment, a design that prevents external disruptions, and a cable configuration that accommodates various finger sizes, ensuring reliable readings in non-traditional settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing medical sensors are used, then physiological monitoring can be performed, but they are fragile and not suitable for non-traditional hospital settings

Engineering Contradiction:
Improvesensor durabilityVSAvoidsuitability for non-traditional settings
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The sensor housing is constructed from flexible elastomeric material that can be stretched and deformed to accommodate various finger sizes and shapes while maintaining structural integrity. This flexible construction allows the sensor to adapt to different body types and environmental conditions, making it suitable for non-traditional hospital settings where rigid sensors would be too fragile.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sensor combines multiple materials with complementary properties: flexible elastomeric material for the housing provides durability and flexibility, while integrated optical components provide the necessary sensing capability. This composite approach creates a sensor that is both durable enough for challenging environments and functional for physiological monitoring.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the sensor housing is made durable for non-traditional settings, then reliability improves, but cleaning accessibility may be compromised

Engineering Contradiction:
Improvesensor durabilityVSAvoidcleaning accessibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The sensor housing is designed as a single-piece molded structure without internal ribs or complex features that would trap debris. This segmented, simplified design allows the entire housing to be easily removed and cleaned in non-traditional settings while maintaining structural integrity and durability.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If the sensor is designed for secure finger placement, then measurement accuracy improves, but comfort and adjustability may be reduced

Engineering Contradiction:
Improvereading accuracyVSAvoidcomfort and adjustability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The sensor housing incorporates flexible elements that can dynamically adapt to different finger sizes and shapes. The housing can be stretched to accommodate larger fingers or compressed for smaller fingers, maintaining secure placement and optimal optical contact while preserving comfort and adjustability across various user types.

Inventive Principle:
Principle #15Dynamics

4Reliability

If the sensor housing structure is complex to ensure proper placement, then measurement reliability improves, but device complexity increases

Engineering Contradiction:
Improveproper placement assuranceVSAvoidhousing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor housing incorporates a light source that illuminates the internal cavity and optical components. This lighting feature provides visual feedback to ensure proper placement and alignment of the sensor on the finger, simplifying the overall structure by using optical illumination rather than complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor provides stable, low-noise signals for accurate physiological monitoring, is comfortable and adjustable, and includes features for secure finger placement and visual indicators for proper alignment, enhancing its usability in non-traditional settings.

Implementation Method 1

light or sound energy may be caused to be incident on the individual's body and transmitted (or reflected) energy may be measured to determine information about the material through which the energy has passed

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

measurements such as these are often performed with non-invasive techniques where assessments are made by measuring the ratio of incident to transmitted (or reflected) light through a portion of the body

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Data Source

PatentUS20250017500A1Soft boot pulse oximetry sensor
Publication Date: 2025.01.16 MASIMO CORP
  • US20250017500A1 patent drawing
  • US20250017500A1 patent drawing
  • US20250017500A1 patent drawing

AI summary

A reusable sensor is disclosed for producing a signal indicative of at least one physiological parameter of tissue. The sensor can include a sensor housing that has a distal opening, a wire lumen, and a proximal opening. The distal opening can include a lumen extending through the body of the sensor housing and the wire lumen can be located on the outside of the sensor housing. The sensor can also include a first component located on a top surface of the sensor housing and along the pathway of the wire lumen. The sensor can also include a second component located on the bottom surface of the sensor housing opposite of the first component. The second component can also be located along the pathway of the wire lumen. The sensor can also include a wire coaxially disposed within the wire lumen and connecting the first component and second component.