Reverse Crossbow Four Pulley Cam Synchronization

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Solution Overview

Problem

Existing crossbows with traditional cable pulley systems suffer from limited limb travel, restricted cam rotation, and unsynchronized cams, leading to reduced arrow velocity and efficiency.

Innovation Solution

A reverse style crossbow design incorporating four cable pulleys allows for synchronized self-timing, increased cable payout, and greater cam rotation, reducing limb flex and enhancing efficiency by using a single string and at least one cable, which can be applied to various bow designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional cable pulley systems are used, then the crossbow can fire arrows, but limb travel is limited and cam rotation is restricted

Engineering Contradiction:
Improvelimb travelVSAvoidcable pulley system complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The cable system is divided into multiple segments that interact with separate pulleys on each limb, allowing independent movement and greater total travel distance through coordinated pulley rotation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Pulleys are introduced as intermediary elements between the cable and the limbs, enabling the cable to wrap and unwrap in a controlled manner to increase limb travel without requiring direct cable-to-limb attachment

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If cams are synchronized with self-timing, then cam rotation increases and efficiency improves, but the mechanism becomes more complex

Engineering Contradiction:
Improvecam rotation speedVSAvoidsynchronization mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cam system is designed to automatically synchronize its own rotation through the mechanical interaction of the cables and pulleys, where the unwrapping and wrapping of cables naturally timing the cam rotation without requiring external synchronization mechanisms

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cable configuration provides feedback to the cam system, where the tension and movement of the cables automatically adjust the cam rotation timing, creating a self-regulating synchronized operation

Inventive Principle:
Principle #23Feedback

3Speed

If cable payout is increased, then arrow velocity increases, but limb flex increases which reduces efficiency

Engineering Contradiction:
Improvearrow velocityVSAvoidlimb flex stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The cable payout is made dynamic through the pulley system, allowing the cable to unwrap and wrap in a controlled manner that adapts to limb movement, enabling greater payout without excessive limb flex through coordinated pulley rotation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in less limb shock, increased stored energy, faster cam rotation, and greater arrow velocity, with the ability to achieve a longer power stroke and more efficient energy storage.

Implementation Method 1

The cable configuration of the present invention has many benefits over prior art... allowing for less limb flex, binary style cams were developed, which allowed for cable 'payout,' wherein the cable unwraps from a portion of the cams

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 2

binary style cams were developed, which allowed for cable 'payout,' wherein the cable unwraps from a portion of the cams

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentUS9879938B1Reverse style crossbow having four cable pulleys
Publication Date: 2018.01.30 ARCHERY INNOVATORS LLC
  • US9879938B1 patent drawing
  • US9879938B1 patent drawing
  • US9879938B1 patent drawing

AI summary

A reverse style crossbow having four pulleys preferably includes a barrel, a riser, a first limb, a second limb, a first cam and a second cam. The riser is attached to the barrel. The first and second limbs extend from opposing ends of the riser. The first and second cams are rotatably retained on distal ends of the first and second limbs. First and second barrel pulleys are rotatably retained on opposing sides of the barrel. A first limb pulley is rotatably retained by the first limb and a second limb pulley is rotatably retained by the second limb. One end of a first cable is attached to the first cam and the other end is attached to the barrel. One end of a second cable is attached to the second cam and the other end is attached to the barrel. A single cable may also be used.