Reverse Current Fault Detection in Solar PV Systems

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Solution Overview

Problem

In solar power generation systems, faults such as short circuits or ground faults may not be detected due to variable power output caused by environmental conditions, leading to potential operation in faulty conditions even when fuses do not blow, as overcurrents may not occur consistently.

Innovation Solution

A fault detection apparatus with open/close means for electric paths, reverse-current detection, and operation command units to isolate faulty PV cells by detecting reverse currents or abnormal current flows, ensuring faults are identified and addressed even without overcurrents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If overcurrent detection is used to detect faults, then faults causing overcurrent can be detected, but faults without overcurrent flow cannot be detected

Engineering Contradiction:
Improvefault detection capabilityVSAvoiddetection coverage for different fault types
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the detection parameter from overcurrent magnitude to current direction (reverse current flow). By detecting reverse current flow through the PV module, the system can identify faults regardless of whether they cause overcurrent conditions, thus expanding detection coverage to include both overcurrent and non-overcurrent faults

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of detecting forward overcurrent as in conventional methods, the patent detects reverse current flow through the PV module. This inverted detection approach allows identification of faults by recognizing current flowing in the opposite direction, which occurs when faults create alternative current paths

Inventive Principle:
Principle #13The other way round (Inversion)

2Object-affected harmful factors

If fuses are provided to prevent overcurrent, then overcurrent protection is achieved, but operation in faulty conditions may continue if fuses do not blow

Engineering Contradiction:
Improveovercurrent protectionVSAvoidcontinuous operation safety
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where reverse current detection continuously monitors the electrical state of PV modules. When reverse current is detected indicating a fault condition, the system provides feedback to open the circuit breaker, disconnecting the faulty module and preventing continued operation in faulty conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of fault conditions through reverse current monitoring before they can cause damage. By detecting reverse current flow early, the system can preemptively open circuit breakers to isolate faulty modules, preventing potential harm before it occurs

Inventive Principle:
Principle #10Preliminary action

3Productivity

If natural energy conditions vary, then power generation varies, but fault detection becomes unreliable as overcurrent may not occur

Engineering Contradiction:
Improvepower generation variabilityVSAvoidfault detection consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the detection parameter from current magnitude (which varies with power generation) to current direction (reverse current flow). This parameter change makes fault detection independent of environmental conditions and power generation levels, ensuring consistent detection reliability regardless of sunlight or weather variations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects and isolates faults, including those not detectable by overcurrent measurement, thereby preventing operation in faulty conditions and ensuring reliable power generation in solar power systems.

Implementation Method 1

reverse-current detection means for detecting a reverse current running through the electric path backward

Methodology Applied
Scientific EffectElectrical current detection: Conduction (electrical)

Data Source

PatentEP2626712B1Failure detecting apparatus
Publication Date: 2021.03.24 TOSHIBA MITSUBISHI ELECTRIC IND SYST CORP
  • EP2626712B1 patent drawingFigure 1~2
  • EP2626712B1 patent drawingFigure 3
  • EP2626712B1 patent drawingFigure 4

AI summary

Circuit breakers (21a to 21d) are provided in electric paths. Current sensors (22a to 22d) detect direct currents (Ia to Id) running through the electric paths, and detect a reverse current running backward based on the detected direct currents (Ia to Id). When the reverse current is detected, an internal monitor (6) mounted on a junction box (2) opens the circuit breakers (21a to 21d).