Reverse Current Protection Circuit Low Voltage Operation

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Solution Overview

Problem

Conventional reverse current protection circuits in battery-powered systems face challenges in operating effectively at low battery voltages, leading to limited battery life and inaccurate current sensing over a wide range of load currents due to high headroom requirements and mismatched transistor voltages.

Innovation Solution

A reverse current protection circuit with a low voltage cascode amplifier and programmable offset voltage source, using low voltage transistors and multiple power transistors with varying drive strengths in parallel, to accurately sense and control current flow between a battery and an accessory, enabling operation at low voltages and improved current sensing precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional reverse current protection circuits use high headroom requirements and mismatched transistor voltages, then they can operate at higher voltages, but they fail to operate effectively at low battery voltages leading to limited battery life

Engineering Contradiction:
Improvebattery lifeVSAvoidoperation effectiveness at low voltage
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent changes the voltage parameters of the transistors from high-voltage to low-voltage transistors, and adjusts the headroom requirements to enable effective operation at low battery voltages. This parameter change allows the circuit to maintain reliability while extending battery life by operating efficiently across the full voltage range including low voltage conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamic voltage matching between transistors where the voltage parameters are adjusted based on operating conditions. The circuit dynamically adapts to different battery voltage levels, ensuring optimal performance whether the battery is charged or discharged, thereby maintaining reliability throughout the battery life cycle.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If conventional circuits use single power transistor configuration, then the circuit structure is simple, but current sensing accuracy is insufficient over wide range of load currents

Engineering Contradiction:
Improvecurrent sensing accuracyVSAvoidtransistor configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the single power transistor into multiple parallel transistors with different drive strengths. This segmentation allows each transistor to handle specific current ranges optimally, improving current sensing accuracy across the full range of load currents from light to heavy loads while maintaining a manageable circuit structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different transistors in the parallel configuration have locally optimized properties with varying drive strengths tailored to specific current ranges. This local quality optimization ensures high sensing accuracy for each operating condition without requiring a completely complex circuit design, as each transistor is specialized for its intended current range.

Inventive Principle:
Principle #3Local quality

3Reliability

If the circuit uses fixed offset voltage, then the circuit design is straightforward, but it cannot provide both stability in reverse current blocking mode and fast response in comparator mode

Engineering Contradiction:
Improvestability in blocking modeVSAvoidresponse speed in comparator mode
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The offset voltage is made dynamic rather than fixed, allowing it to change based on the operating mode. In reverse current blocking mode, the offset provides stable biasing, while in comparator mode, the offset adjusts to enable fast response. This dynamic adjustment resolves the contradiction between stability and speed by adapting the offset voltage to the current operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The circuit employs periodic or conditional switching of offset voltage values depending on the operational mode detected. This allows the circuit to alternate between stable blocking operation and fast comparator response as needed, achieving both reliability and speed performance through mode-dependent offset adjustment.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10979037B2Reverse current protection circuit
Publication Date: 2021.04.13 TEXAS INSTRUMENTS INC
  • US10979037B2 patent drawing
  • US10979037B2 patent drawing
  • US10979037B2 patent drawing

AI summary

In described examples, a power interface subsystem includes power transistors, each having: a conduction path coupled between a battery terminal and an accessory terminal; and a control terminal. A differential amplifier has: a first input coupled to the battery terminal; a second input coupled to the accessory terminal; and an output node. An offset voltage source is coupled to cause an offset of a selected polarity at one of the inputs to the differential amplifier. The offset has a first polarity in a first operating mode and a second polarity in a second operating mode. Gate control circuitry is coupled to apply a control level at the control terminal(s) of selected one(s) of the power transistors responsive to a voltage at the output node, and to apply an off-state control level to the control terminal(s) of unselected one(s) of the power transistors.