Reverse Flow Combustor Sleeve Cooling

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Solution Overview

Problem

Gas turbine engines face challenges in cooling their combustor components due to increased operating temperatures, particularly in configurations with limited axial space, where traditional combustors may not fit and require additional cooling features.

Innovation Solution

A reverse flow combustor assembly with a combustor liner featuring an axial combustion portion and a curved transition portion, along with a sleeve that circumscribes the liner to create an annular cavity with cooling channels, providing impingement cooling and differential pressure zones to optimize cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a reverse flow combustor is used to reduce surface area, then cooling requirements are reduced, but the combustor may not fit in limited axial space between compressor and HPT

Engineering Contradiction:
Improvecombustor surface areaVSAvoidaxial length
Core Design Contradiction:
Area of stationary objectVSLength of moving object

Solution Approach 1:

The patent applies nesting by placing the combustor liner inside the impingement sleeve, creating a compact dual-component structure. The liner is positioned within the sleeve's internal cavity, allowing both components to occupy overlapping spatial volumes and reducing the overall axial footprint of the combustor assembly while maintaining both combustion and cooling functions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from traditional axial flow configuration to reverse flow configuration, changing the flow direction dimension. The combustor liner features a curved transition portion that redirects flow from axial to radial direction, enabling the combustor to fit within limited axial space while maintaining effective cooling surface area through the reverse flow path.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If cooling channels are added to the combustor liner, then thermal distress is reduced, but the structural integrity and manufacturing complexity increase

Engineering Contradiction:
Improvethermal distress resistanceVSAvoidcooling channel structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the cooling function into two distinct systems: cooling channels within the combustor liner and separate impingement cooling channels in the sleeve. This segmentation allows each component to be optimized independently for its specific cooling function, simplifying manufacturing while providing comprehensive thermal protection through multiple cooling mechanisms working in parallel.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces thermal distress such as burnthrough, cracking, and damage to the combustor liner by providing comprehensive cooling, enabling efficient operation in space-constrained environments.

Implementation Method 1

a first plurality of cooling channels defined between the inner and outer surfaces

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The sleeve includes a second plurality of cooling channels defined therethrough that are configured to channel a fluid against the combustor liner outer surface

Methodology Applied
Scientific EffectImpingement cooling:

Data Source

PatentUS10690345B2Combustor assemblies for use in turbine engines and methods of assembling same
Publication Date: 2020.06.23 GENERAL ELECTRIC CO
  • US10690345B2 patent drawing
  • US10690345B2 patent drawing
  • US10690345B2 patent drawing

AI summary

A combustor assembly for use in a gas turbine engine includes a combustor liner that defines a combustion chamber and includes an axial combustion portion and a curved transition portion. The combustion liner also includes an inner surface and an outer surface and a first plurality of cooling channels defined between the inner and outer surfaces. The combustor assembly also includes a sleeve substantially circumscribing the combustor liner such that an annular cavity is defined between the combustor liner and the sleeve. The sleeve includes a second plurality of cooling channels defined therethrough that are configured to channel a fluid against the combustor liner outer surface.