Reverse Grounding Protection Circuit for GFCI Safety

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Solution Overview

Problem

Conventional ground fault circuit interrupters (GFCIs) fail to detect and prevent safety risks due to reverse connections during installation and use, as they do not effectively notice reverse connections when power is off, leading to potential safety hazards.

Innovation Solution

A reverse grounding protection circuit is introduced, which includes a power supply circuit, leakage signal amplifying circuit, power supply indicator circuit, manual detection circuit, tripping mechanism control circuit, and a power-on driving signal generating circuit, that detects and corrects reverse connections by generating a driving signal to trigger the reverse connection detection and execution circuit, ensuring the GFCI is powered off and alerting users to the issue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional GFCI design is used, then the device structure is simple, but reverse connection detection capability is insufficient

Engineering Contradiction:
Improvereverse connection detection capabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by implementing reverse connection detection before the GFCI becomes operational. The detection circuit checks the wiring configuration during the power-on phase, generating a driving signal to detect reverse connections before power is supplied to the load, thereby preventing unsafe operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary detection circuit that mediates between the power supply and the load. This circuit includes detection components that interface with the power lines and provide reverse connection information to the control system, enabling indirect detection without direct intervention in the main power path

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If reverse connection detection is added, then safety is improved, but the circuit complexity increases

Engineering Contradiction:
Improvesafety risk from reverse connectionVSAvoidcircuit component quantity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the reverse connection detection function with the existing power-on initialization process. The detection circuit is integrated into the power supply sequence, utilizing the same power-on event that activates the GFCI, thereby adding detection capability without requiring a completely separate operational phase or additional independent components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The detection circuit is designed to serve multiple functions: it detects reverse connections, generates appropriate driving signals, and integrates with the existing power supply and control systems. This multi-functionality reduces the need for dedicated single-purpose components, thereby limiting the increase in overall circuit complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11190005B2Reverse grounding protection circuit and ground fault circuit interrupter
Publication Date: 2021.11.30 CHEN ZE
  • US11190005B2 patent drawing
  • US11190005B2 patent drawing
  • US11190005B2 patent drawing

AI summary

The present disclosure relates to a reverse grounding protection circuit and a ground fault circuit interrupter. The reverse grounding protection circuit may include a power supply circuit, a leakage signal amplifying circuit, a leakage grounding detection circuit, a power supply indicator circuit, a manual detection circuit, a tripping mechanism control circuit, a reverse connection detection and execution circuit, and a power-on driving signal generating circuit. A ground fault circuit interrupter may comprise an interrupter body and a reverse grounding protection circuit in the interrupter body. The practice of the present disclosure may avoid the risk from reverse connection of the ground fault circuit interrupter and output of power of reverse connection, and thus improve safety of the ground fault circuit interrupter.