Reverse Osmosis Membrane Flow Switching for Continuous Scale Washing

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Solution Overview

Problem

Existing RO membrane systems face scaling issues due to dissolved salts precipitating on the membrane surface, which current methods like chemical injection and backwashing require stopping operations and discharging permeated water, leading to reduced efficiency and recovery rates.

Innovation Solution

A water treatment system with multiple RO membrane devices and switchable flow lines allows for in-situ washing of RO membranes without stopping operations, using permeated and concentrated water from one device to wash another, and controlled chemical addition based on measured parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If backwashing is performed by causing permeated water to flow from the permeated water side of an RO membrane, then silica scale can be suppressed, but normal operation of the RO membrane device must be stopped

Engineering Contradiction:
Improvescale suppressionVSAvoidoperational continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system divides the RO membrane treatment into multiple independent devices (first RO membrane device, second RO membrane device, third RO membrane device). While one device undergoes washing treatment, others continue normal operation. This segmentation allows washing operations to be performed without stopping the entire water treatment process, resolving the contradiction between scale suppression and operational continuity.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If permeated water is used for washing the RO membrane, then washing can be performed, but the permeated water is discharged out of the system

Engineering Contradiction:
Improvewashing capabilityVSAvoidpermeated water loss
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

Instead of discharging the permeated water used for washing into the environment, the system recovers it by returning the washed water to the raw water tank. This recovered water can be重新 utilized in the treatment process, thereby reducing water loss while maintaining effective washing capability.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If chemical agents are added to suppress scaling, then scale generation can be reduced, but defective injection or water property fluctuations can still cause scaling

Engineering Contradiction:
Improvescale suppressionVSAvoidchemical injection system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system employs self-service washing where permeated water automatically flows through the RO membrane in reverse direction to wash and remove scales. This eliminates the need for complex chemical injection systems and external washing equipment, as the system uses its own produced permeated water for maintenance purposes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively removes scale from RO membranes without interrupting treatment processes, maintaining efficiency and recovery rates by alternating flow paths and using treated water for washing.

Implementation Method 1

reverse osmosis membrane device A for treating a water to be treated; reverse osmosis membrane device E for treating permeated water from the reverse osmosis membrane device A

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Implementation Method 2

a first connection line passing water to the concentrated water flow line AB and the concentrated water flow line EC and a second connection line passing water to the concentrated water flow line AC and the concentrated water flow line EB are switchable to each other

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS12384700B2Water treatment method
Publication Date: 2025.08.12 ORGANO CORP
  • US12384700B2 patent drawing
  • US12384700B2 patent drawing
  • US12384700B2 patent drawing

AI summary

A water treatment system including: a reverse osmosis membrane device A for treating a water to be treated; a reverse osmosis membrane device E for treating permeated water from device A; a reverse osmosis membrane device B for treating concentrated water from device A or E; a reverse osmosis membrane device C for treating concentrated water from device E or A; and each of water flow lines through which the concentrated water and permeated water from devices A to E respectively flow downstream, wherein the connections of each of the water flow lines are switchable so that while the concentrated water from device E flows to device B to wash device B, the concentrated water from device A is treatable by device C, and while the concentrated water from device E flows to device C to wash device C, the concentrated water from device A is treatable by device B.