Slime Control in Reverse Osmosis Membranes via Chemical Merging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for controlling slime (biofilm) in reverse osmosis membrane apparatuses are inefficient, requiring multiple steps and disrupting continuous operation, especially when using slime controlling agents like 2,2-dibromo-3-nitrilopropionamide (DBNPA), which necessitate additional treatments such as ultraviolet irradiation and ion exchange.

Innovation Solution

A method involving the combination of 2,2-dibromo-3-nitrilopropionamide (DBNPA) with other slime controlling agents such as 5-chloro-2-methyl-4-isothiazolin-3-one, chloramine compounds, stabilized bromides, and glutaraldehyde, added to the water supply at specific pH levels and concentrations, to effectively control and remove slime from reverse osmosis membranes without stopping the apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a slime controlling agent (DBNPA) is used alone to control slime in reverse osmosis membrane apparatus, then slime control effect is achieved, but additional treatment steps (ultraviolet irradiation and ion exchange) are required, increasing process complexity and time

Engineering Contradiction:
Improveslime control effectVSAvoidnumber of treatment steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines DBNPA with other slime controlling agents (such as isothiazolinones, chloramines, stabilized bromides, or glutaraldehyde) into a single water-supplying step. This merging of multiple agents eliminates the need for separate ultraviolet irradiation and ion exchange treatment steps, reducing process complexity while maintaining effective slime control.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If chemical washing with caustic soda is performed to remove slime from reverse osmosis membrane, then slime removal is achieved, but continuous running of the apparatus is hindered and running costs increase

Engineering Contradiction:
Improveslime removal effectVSAvoidcontinuous running capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies slime controlling agents to water to be treated before it enters the reverse osmosis membrane. This preliminary action prevents slime formation and accumulation on the membrane surface during continuous operation, eliminating the need to stop the apparatus for chemical washing and maintaining continuous productivity.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple treatment steps are used to control slime effectively, then slime control reliability is improved, but time required for treatment increases

Engineering Contradiction:
Improveslime control effectVSAvoidtreatment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges multiple slime controlling agents into a single water-supplying step that occurs during normal operation. This combination approach achieves reliable slime control without requiring separate sequential treatment steps, thereby minimizing treatment time and avoiding operational interruptions.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This combination allows for rapid and effective control and removal of slime, maintaining continuous operation and reducing operational costs by minimizing the number of treatment steps and enhancing membrane performance.

Implementation Method 1

a slime controlling agent X which contains 2,2-dibromo-3-nitrilopropionamide (DBNPA) and a slime controlling agent Y which contains at least one type selected from a group consisting of the following components (A) to (D) are added to water to be treated

Methodology Applied
Scientific EffectChemical disinfection: Oxidation

Implementation Method 2

a water-supplying step of supplying water to be treated to a reverse osmosis membrane

Methodology Applied
Scientific EffectReverse osmosis: Osmosis

Data Source

PatentUS12083480B2Method for controlling slime in reverse osmosis membrane apparatus
Publication Date: 2024.09.10 KURITA WATER INDUSTRIES LTD
  • US12083480B2 patent drawing
  • US12083480B2 patent drawing
  • US12083480B2 patent drawing

AI summary

A method for controlling slime is used in a reverse osmosis membrane apparatus and has a water-supplying step of supplying water to be treated to the reverse osmosis membrane. The water-supplying step includes a first water-supplying step in which a slime controlling agent X which contains 2,2-dibromo-3-nitrilopropionamide (DBNPA) and a slime controlling agent Y which contains at least one type selected from a group consisting of components (A) to (D) are added to the water to be treated which has a pH of 10 or less, and the water to be treated which contains the slime controlling agent X and the slime controlling agent Y is supplied to the reverse osmosis membrane. The component (A) is mixture of 5-chloro-2-methyl-4-isothiazolin-3-one (Cl-MIT) and 2-methyl-4-isothiazolin-3-one (MIT), the component (B) is chloramine compound, the component (C) is stabilized bromide, and the component (D) is glutaraldehyde.