Switchable CCT Illuminating Device with Reverse Parallel Filaments

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Solution Overview

Problem

Existing LED illuminating devices with fixed Correlated Color Temperature (CCT) require replacement to change CCT, leading to economic loss, reduced safety, and increased complexity in production and assembly, due to the need for multiple guide wires and increased labor costs.

Innovation Solution

A switchable CCT illuminating device with a CCT switching unit that connects two light-emitting unit groups in reverse parallel, reducing the number of guide wires and using a constant current source for stable performance, along with a mechanical or control circuit for easy CCT switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple filaments with different CCT are used to achieve switchable CCT, then the CCT switching function is improved, but the number of guide wires increases and the stem may crack

Engineering Contradiction:
ImproveCCT switching functionVSAvoidstem integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines multiple light-emitting units with different CCT values into a single filament structure. The first and second light-emitting unit groups are arranged on the same substrate and electrically connected in reverse parallel, sharing common lead-out electrodes and guide wires. This merging approach achieves CCT switching functionality while reducing the number of guide wires from at least three to only two, thereby preventing stem cracks and improving reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single filament structure is designed to perform multiple functions by integrating both first and second light-emitting unit groups on one substrate. This multi-functional filament can emit different CCT values (first CCT and second CCT) by switching between the two light-emitting unit groups, eliminating the need for separate filaments and reducing the complexity of the guide wire system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple filaments with different CCT are used to achieve switchable CCT, then the CCT switching function is improved, but the number of spot welding increases and manufacturing cost increases

Engineering Contradiction:
ImproveCCT switching functionVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple light-emitting units into a single filament with shared lead-out electrodes and guide wires. This reduces the number of spot welding connections required compared to using separate filaments, thereby simplifying the manufacturing process and reducing labor costs and manufacturing costs.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If all LEDs are switched on or off simultaneously to simplify control, then the control complexity is reduced, but the CCT cannot be changed during operation

Engineering Contradiction:
Improvecontrol simplicityVSAvoidCCT switching capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic control system where the CCT can be changed during operation by switching between the first and second light-emitting unit groups. The control circuit enables flexible switching of different LED groups based on required CCT values, allowing the illuminating device to adapt to different lighting scenarios while maintaining relatively simple control through reverse parallel connection.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If the number of guide wires is increased to support multiple filaments, then the CCT switching function is improved, but the assembling difficulty increases

Engineering Contradiction:
ImproveCCT switching functionVSAvoidassembling difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple light-emitting units into a single filament structure that shares common lead-out electrodes and guide wires. This reduces the number of guide wires from at least three to only two, significantly simplifying the assembly process and reducing assembling difficulty while maintaining the CCT switching function.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances safety and service life by reducing guide wire stress, simplifies assembly and production, and allows for convenient CCT switching without excessive cost or complexity, while maintaining stable performance and compatibility with dimming modes.

Implementation Method 1

A light-emitting diode (LED) illuminating device in the prior art comprises a plurality of LEDs arranged on a circuit board

Methodology Applied
Scientific EffectLight-emitting diode (LED) emission: Light Emitting Diode

Implementation Method 2

a first light-emitting unit group and a second light-emitting unit group arranged on the substrate and electrically connected with the CCT switching unit. Each of the first light-emitting unit group and the second light-emitting unit group comprises more than one light-emitting unit

Methodology Applied
Scientific EffectCorrelated Color Temperature (CCT) emission: Photoluminescence

Data Source

PatentUS11405994B2CCT switchable illuminating device
Publication Date: 2022.08.02 SAVANT TECHNOLOGIES LLC
  • US11405994B2 patent drawing
  • US11405994B2 patent drawing
  • US11405994B2 patent drawing

AI summary

Provided is a switchable Correlated Color Temperature (CCT) illuminating device. The device may include a CCT switching unit, forming electrical connection with a drive power source, and a bulb shell, at least one filament being arranged inside the bulb shell, the filament including a substrate, and a first light-emitting unit group and a second light-emitting unit group arranged on the substrate and forming electrical connection with the CCT switching unit. Each of the first light-emitting unit group and the second light-emitting unit group comprises one or more light-emitting unit, the first light-emitting unit group and the second light-emitting unit group are connected in parallel and conducting directions thereof are opposite, and when one of the first light-emitting unit group and the second light-emitting unit group is in a positive ON status, the other is in a negative OFF status. When the CCT switching unit is in a first operating mode, the first light-emitting unit group is in the positive ON status, and the CCT switchable illuminating device emits light with a first CCT. When the CCT switching unit is in a second operating mode, the second light-emitting unit group is in electrical conduction, and the CCT switchable illuminating device emits light with a second CCT. Therefore, the problem that the illuminating device in the prior art has a single CCT is solved.