Reversible Airflow Cooling System for Work Vehicles

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Solution Overview

Problem

Current cooling systems for work vehicles are inefficient when reversing direction, as they recirculate hot air, reducing the cooling performance of heat exchangers and impacting overall vehicle performance.

Innovation Solution

A reversible airflow cooling system for work vehicles, featuring a hood enclosure with a front and secondary grille, and cooling fans that reverse airflow direction based on parameters like travel direction, wind speed, and temperature to prevent hot air recirculation and enhance heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the cooling system operates in reverse direction, then the vehicle can travel backward, but hot air recirculation occurs reducing cooling performance

Engineering Contradiction:
Improvevehicle travel directionVSAvoidcooling performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The airflow direction through the heat exchanger is reversed when the vehicle travels backward. The system switches from the normal airflow path (front grille through heat exchanger to rear) to a reverse airflow path (rear through heat exchanger to front), preventing hot air recirculation and maintaining cooling effectiveness in both forward and reverse travel directions

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If a single-direction cooling system is used, then the system structure is simple, but cooling efficiency drops when vehicle direction changes

Engineering Contradiction:
Improvecooling system structureVSAvoidcooling efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The cooling system dynamically adjusts airflow direction based on vehicle travel direction. Control mechanisms switch the airflow path between forward and reverse configurations, allowing the system to adapt its operation to match the vehicle's travel direction and maintain optimal cooling efficiency throughout

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cooling system is designed to perform effectively in multiple operating conditions - both forward and reverse travel directions. By incorporating reversible airflow capability, a single cooling system serves multiple functions and maintains performance across different vehicle operational states

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents hot air recirculation and improves cooling performance by reversing airflow through the heat exchanger, maintaining efficiency regardless of the vehicle's direction of travel.

Implementation Method 1

a fan configured to pull air through the heat exchanger(s) from a location outside the work vehicle

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

one or more heat exchangers and a fan configured to pull air through the heat exchanger(s)

Methodology Applied
Scientific EffectHeat Exchanger: Heat Exchanger

Data Source

PatentUS9452674B2Work vehicle having a cooling system with a reversible airflow
Publication Date: 2016.09.27 BLUE LEAF I P INC
  • US9452674B2 patent drawing
  • US9452674B2 patent drawing
  • US9452674B2 patent drawing

AI summary

A work vehicle includes an engine and a hood enclosure at least partially surrounding the engine. The hood enclosure may include a front grille and a secondary grille spaced apart from the front grille. The hood enclosure may also at least partially define an airflow compartment. The work vehicle may also include a heat exchanger disposed in the airflow compartment between the front grille and the engine and at least one cooling fan disposed in the airflow compartment between the heat exchanger and the engine. The at least one cooling fan may generally be configured to generate a reversible airflow within the airflow compartment between the front grille and the secondary grille.