Reversible bipolarization ionizer

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Solution Overview

Problem

Existing electronic air cleaners with bipolar ionizers face challenges in positioning the ionizer upstream of a filter while maintaining the electrodes in a downstream orientation relative to airflow, making it difficult to effectively treat air in air conditioning systems.

Innovation Solution

The electronic air cleaner features a brush array that can be connected to a control housing in multiple configurations, including a 180-degree rotation, allowing the electrodes to be arranged either upstream or downstream relative to airflow, eliminating the need for separate units for each configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the ionizer is positioned upstream from the filter, then air treatment effectiveness is improved, but the electrode orientation relative to airflow becomes difficult to maintain

Engineering Contradiction:
Improveair treatment effectivenessVSAvoidelectrode orientation maintenance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The brush array assembly is designed with symmetrical electrical connections (identical sockets and plugs) that allow it to be connected to the control housing in multiple configurations (first and second configurations). This multi-functionality enables the same assembly to work effectively whether positioned upstream or downstream of the filter, eliminating the constraint of fixed electrode orientation while maintaining air treatment effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If separate units are created for upstream and downstream configurations, then electrode orientation is maintained, but device complexity increases

Engineering Contradiction:
Improveelectrode orientationVSAvoidnumber of units
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the functionality of separate upstream and downstream units into a single brush array assembly. The assembly features symmetrical electrical connections with identical sockets and plugs, allowing one universal unit to replace multiple configuration-specific units. This merging reduces device complexity while maintaining proper electrode orientation through reversible connectivity.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the brush array is made reversible with symmetrical connections, then installation flexibility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidsymmetrical connection design
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

While the overall connection system appears symmetrical, the design strategically uses asymmetry in the internal wiring and electrode arrangement within the brush array. The electrical plugs and sockets are identical externally, but their internal configurations are optimized for specific electrode orientations. This controlled asymmetry enables installation flexibility while maintaining manufacturability through standardized external interfaces.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables flexible installation of the brush array, ensuring effective ionization and filtration regardless of airflow direction, enhancing air treatment efficiency in air conditioning systems.

Implementation Method 1

A bipolar ionizer is operable to generate ions that remove particulates from the air by enhancing filtration or deposition

Methodology Applied
Scientific EffectIon generation: Ionisation

Data Source

PatentUS20240001376A1Reversible bipolarization ionizer
Publication Date: 2024.01.04 CARRIER CORP
  • US20240001376A1 patent drawing
  • US20240001376A1 patent drawing
  • US20240001376A1 patent drawing

AI summary

An electronic air cleaner includes a control housing including an ion generation device and a brush array having at least one brush assembly extending therefrom. The brush array is connectable to the control housing in both a first configuration and a second configuration.