Reversible Crosslinked Molecular Assembly for Recyclable Plastics

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Solution Overview

Problem

The challenge lies in developing plastics that can be easily recycled, as crosslinking polymers with covalent bonds results in a three-dimensional network structure that is difficult to reprocess, and existing methods struggle with reversible decomposition of these bonds.

Innovation Solution

A molecular assembly is created using a metal complex with a space that encloses hydrophobic substituents and hydrophilic molecular chains, allowing for reversible crosslinking via the metal complex, enabling the formation of a network structure with superior strength and heat resistance while allowing for easy disengagement of crosslinks under external stimulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If linear polymers are crosslinked by covalent bonds to form a three-dimensional network structure, then strength and heat resistance are improved, but thermoplasticity is sacrificed and reprocessing becomes difficult

Engineering Contradiction:
ImprovestrengthVSAvoidreprocessing
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent changes the chemical nature of crosslinks from permanent covalent bonds to reversible coordination bonds between metal complexes and functional groups. This parameter change in bond type allows the material to maintain network structure for strength while enabling reversible decomposition for reprocessing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic reversibility to the crosslinking system by using coordination bonds that can form and break under different conditions. This dynamic characteristic allows the material to transition between crosslinked (for strength) and uncrosslinked (for reprocessing) states.

Inventive Principle:
Principle #15Dynamics

2Strength

If covalent bonded crosslinks are used to improve mechanical properties, then strength and heat resistance are enhanced, but decomposition of crosslinks for recovery becomes difficult

Engineering Contradiction:
ImprovestrengthVSAvoidrecovery
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The patent changes the chemical nature of crosslinks from permanent covalent bonds to reversible coordination bonds between metal complexes and functional groups. This parameter change in bond type allows the material to maintain network structure for strength while enabling reversible decomposition for reprocessing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic reversibility to the crosslinking system by using coordination bonds that can form and break under different conditions. This dynamic characteristic allows the material to transition between crosslinked (for strength) and uncrosslinked (for reprocessing) states.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If hydrophobic substituents are enclosed in the metal complex space, then aggregation and separation control is improved, but the complexity of molecular assembly increases

Engineering Contradiction:
Improveaggregation separation controlVSAvoidmolecular assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses metal complexes as intermediary host structures that provide controlled spaces for encapsulating hydrophobic substituents. These metal complex hosts mediate the aggregation and separation processes, providing control without requiring direct complex molecular assembly design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the formation of a reusable material with reversible crosslinking, facilitating recycling and providing enhanced mechanical properties such as strength and heat resistance, while allowing for controlled aggregation and separation.

Implementation Method 1

a metal complex with a space formed therein, and compounds having substituents enclosed in the metal complex within the space

Methodology Applied
Scientific EffectHost-guest inclusion: Absorption (physical)

Data Source

PatentUS8063207B2Molecular assembly
Publication Date: 2011.11.22 KK TOYOTA CHUO KENKYUSHO
  • US8063207B2 patent drawing
  • US8063207B2 patent drawing
  • US8063207B2 patent drawing

AI summary

A molecular assembly comprising a host metal complex with a space formed therein, and compounds having substituents enclosed in the metal complex within the space and molecular chains bonded to the substituents and extending to the exterior of the metal complex, wherein two or more substituents are enclosed in the same space of the metal complex.