Conveyor Boom Assembly With Reversible Distal Section for Precise Delivery

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Solution Overview

Problem

Existing boom systems require extensive adjustment and rotation of the entire main boom section to deliver material to precise locations, which is time-consuming and inefficient.

Innovation Solution

A conveyor boom assembly with a distal boom section that can be extended or retracted relative to the main boom section, and a reversible conveyor belt that allows material to be deposited at desired locations without repositioning the main boom section, enhancing positional control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the entire main boom section is rotated or repositioned to deliver material to a different location, then the material can be delivered to another location, but the operation becomes time-consuming and inefficient

Engineering Contradiction:
Improvematerial delivery efficiencyVSAvoidtime for boom adjustment
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The boom system is divided into a main boom section and a separate distal boom section. The distal boom section can be independently positioned relative to the main boom section, allowing the material delivery point to be adjusted without moving the entire main boom. This segmentation enables faster repositioning since only the distal section needs to be adjusted rather than the complete boom assembly.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If a distal boom section is added to allow finer control over delivery location, then positional precision is improved, but the device complexity increases

Engineering Contradiction:
Improvedelivery location precisionVSAvoidboom system structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The distal boom section is designed to nest within or alongside the main boom section when not in use. The distal section can be retracted into a compact configuration that minimizes its spatial footprint while still providing the full range of motion when deployed. This nesting approach reduces the overall complexity and space requirements of the system.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Length of moving object

If the distal boom section is extended outward to increase material placement range, then the effective range is doubled, but the structural complexity and control requirements increase

Engineering Contradiction:
Improvematerial placement rangeVSAvoiddistal section mechanism
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The distal boom section is designed with dynamic positioning capabilities, allowing it to be extended outward or retracted inward relative to the main boom section. The coupling mechanism enables the distal section to move between extended and retracted positions, providing variable reach while maintaining structural integrity. This dynamic configuration allows the system to adapt its length based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250313410A1Conveyor boom assembly having reversing distal section
Publication Date: 2025.10.09 BYNUM WALTER
  • US20250313410A1 patent drawing
  • US20250313410A1 patent drawing
  • US20250313410A1 patent drawing

AI summary

A conveyor boom assembly includes a main boom section and a distal boom section that is coupled to the distal end of the main boom section. Both the main boom section and distal boom sections have conveyor belts to move material along the respective boom section. The distal boom section is moveable in a direction to extend forward of the main boom section, and it can also be moved to retract under the main boom section. Further, the conveyor belt of the distal boom section can be selectively driven in either direction, forward or reverse.