Reversible Electrochemical System Segmentation for PEM Performance

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Solution Overview

Problem

Reversible electrochemical systems with proton exchange membranes face reduced electrochemical performance due to risks of carbonaceous support degradation and less efficient catalysts, particularly in unitary reversible fuel cells, where oxygen electrodes suffer during oxidation reactions and oxygen reduction reactions.

Innovation Solution

A reversible electrochemical system with a primary and secondary electrochemical device, featuring a thin primary proton exchange membrane and a thicker secondary membrane, allowing for improved proton ohmic resistance reduction and selective hydrogen oxidation, enhancing performance in both electrolyzer and fuel cell modes while minimizing ignition risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a unitary reversible fuel cell uses the same electrochemical device for both electrolysis and fuel cell modes, then device complexity is reduced, but electrochemical performance deteriorates due to carbonaceous support degradation and less efficient catalysts

Engineering Contradiction:
Improvedevice complexityVSAvoidelectrochemical performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention divides the reversible fuel cell into two separate electrochemical devices: a first device with oxygen electrodes dedicated to fuel cell mode, and a second device with hydrogen electrodes dedicated to electrolysis mode. This segmentation allows each device to be optimized for its specific function, preventing carbonaceous support degradation and maintaining high electrochemical performance in both modes while managing complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different electrode configurations to different devices: the first device uses oxygen electrodes optimized for oxygen reduction reactions in fuel cell mode, while the second device uses hydrogen electrodes optimized for hydrogen oxidation in electrolysis mode. This local quality approach ensures each electrode is specifically designed for its intended reaction, maintaining high efficiency and reliability in respective operating modes.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If oxygen electrodes are used in electrolysis mode, then the device can function as a reversible fuel cell, but carbonaceous support degradation occurs reducing electrochemical performance

Engineering Contradiction:
Improvereversible operation capabilityVSAvoidelectrochemical performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention segments the reversible system into two dedicated devices: the first device with oxygen electrodes is designated for fuel cell mode operation, while the second device with hydrogen electrodes handles electrolysis mode. This prevents oxygen electrodes from undergoing degradation during electrolysis operations, maintaining their electrochemical performance and reliability while preserving reversible operation capability through proper device assignment.

Inventive Principle:
Principle #1Segmentation

3Productivity

If a thin primary proton exchange membrane is used, then proton ohmic resistance is reduced improving efficiency, but ignition risks increase due to hydrogen permeation

Engineering Contradiction:
Improveelectrochemical efficiencyVSAvoidignition risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention uses a thin primary proton exchange membrane in the first device to minimize proton ohmic resistance and maximize electrochemical efficiency. The second device with its hydrogen electrode configuration acts as a protective barrier that prevents hydrogen permeation through the thin membrane, thereby eliminating ignition risks while preserving the efficiency benefits of the thin membrane design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second device with hydrogen electrodes serves as an intermediary protective layer between the thin primary membrane and the hydrogen environment. It prevents direct hydrogen contact with the thin membrane that would cause ignition, while allowing the thin membrane to maintain its low resistance properties for efficient proton conduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If hydrogen and oxygen are managed separately in different devices, then electrochemical performance is improved, but device complexity increases

Engineering Contradiction:
Improveelectrochemical performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention segments hydrogen and oxygen management into separate dedicated devices: the second device with hydrogen electrodes handles hydrogen oxidation in electrolysis mode and hydrogen supply in fuel cell mode, while the first device with oxygen electrodes handles oxygen reduction. This segmentation improves electrochemical performance by optimizing each device for its specific gas type, while the modular design allows for manageable system complexity through clear functional separation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved electrochemical performance by reducing proton ohmic resistance and safely managing hydrogen and oxygen, with the secondary device acting as a separator to prevent ignition, resulting in increased efficiency and safety.

Implementation Method 1

a primary electrochemical device comprising a membrane-electrode assembly, comprising a primary anode and a primary cathode separated by a primary proton exchange membrane

Methodology Applied
Scientific EffectProton exchange: Ion Exchange

Implementation Method 2

allowing for improved proton ohmic resistance reduction

Methodology Applied
Scientific EffectOhmic resistance reduction: Electrical Resistance

Implementation Method 3

in electrolyser mode in which it is adapted to receive water electrolyzing at the first anode port and supplying oxygen to the second anode port and hydrogen to the second cathode port

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 4

by electrolysis of water

Methodology Applied
Scientific EffectOxidation-reduction reactions: Redox Reactions

Implementation Method 5

in fuel cell mode, in which it is adapted to receive hydrogen at the second anode port and oxygen at the second cathode port and to supply water to the first cathode port

Methodology Applied
Scientific EffectFuel cell reaction: Fuel Cell

Implementation Method 6

producing electrical energy and water by consuming hydrogen and oxygen

Methodology Applied
Scientific EffectOxidation-reduction reactions: Redox Reactions

Implementation Method 7

the secondary anode being connected to the primary anode and to the second anode port, and being adapted to carry out an oxidation of hydrogen coming from the primary anode

Methodology Applied
Scientific EffectHydrogen oxidation: Oxidation

Data Source

PatentEP3429012B1Reversible electrochemical system comprising two PEM type devices in oxidation and reduction electrode configuration
Publication Date: 2019.10.02 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP3429012B1 patent drawingFigure 1A~2B
  • EP3429012B1 patent drawingFigure 3
  • EP3429012B1 patent drawingFigure 4A

AI summary

The invention relates to a reversible electrochemical system intended to operate alternately in electrolyzer mode and in fuel cell mode, comprising: - a primary device of which: o the primary anode (13) is adapted to carry out water oxidation (OER) from a first anodic port and hydrogen oxidation (HOR) from a second anodic port, and o the primary cathode (15) is adapted to carry out proton redaction (HER) and oxygen reduction (ORR) from a second cathodic port; - a secondary device of which: ∘ the secondary anode (23) is adapted to carry out hydrogen oxidation (HOR) from the primary anode and hydrogen oxidation (HOR) from the second anodic port; ∘ the secondary cathode (25) is adapted to carry out proton redaction (HER) and oxygen reduction (ORR) from the second cathodic port.