Gas Cooktop Grate With Reversible Height-Adjusting Insert

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Solution Overview

Problem

Existing gas cooktop grates are not reconfigurable to accommodate different types of cookware and cooking tasks, limiting their versatility and ability to achieve specific temperature settings.

Innovation Solution

A grate system with a removable insert that adjusts the height and surface configuration to support flat-bottomed and round-bottomed cookware, allowing for multiple cooking modes and temperature settings by varying the position of the insert relative to the tines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed height grate is used to provide consistent spacing, then the structural simplicity is improved, but the ability to accommodate different cookware and cooking tasks deteriorates

Engineering Contradiction:
Improvegrate structure simplicityVSAvoidcooking mode flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The base grate structure serves as a universal platform that can accommodate multiple types of inserts, each designed for specific cooking functions. The standardized interface between the base grate and inserts allows a single simple base structure to perform multiple functions when combined with different inserts, achieving both structural simplicity and functional versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The insert components are designed to nest within or upon the base grate structure. The inserts contain recesses and protrusions that interface with corresponding features on the base grate, allowing them to be stored or positioned within the overall grate assembly when not in use. This nesting approach maintains a compact, simple overall structure while enabling multiple functional configurations.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If a reconfigurable grate with removable insert is used to achieve specific cooking modes, then the cooking flexibility is improved, but the device complexity increases

Engineering Contradiction:
Improvecooking task specificityVSAvoidgrate system components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Different inserts provide localized functional qualities tailored to specific cooking needs. Each insert has a unique configuration of support surfaces, heights, and geometries optimized for particular cookware types or cooking techniques. This local specialization allows complex cooking functionalities to be achieved through simple, focused design elements rather than attempting to incorporate all functions into a single complex structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The removable insert design allows users to discard (remove) inserts that are no longer needed and recover (store) them for future use. This modular approach enables the system to shed unnecessary complexity for any given cooking task while maintaining access to specialized configurations when needed. The inserts can be easily removed, cleaned, and stored, reducing the perceived complexity during actual cooking operations.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS10612788B2Gas cooktop and grate for the gas cooktop
Publication Date: 2020.04.07 WHIRLPOOL CORP
  • US10612788B2 patent drawing
  • US10612788B2 patent drawing
  • US10612788B2 patent drawing

AI summary

A gas cooktop includes a gas burner and a grate for supporting cookware above the gas burner. The grate includes a removable insert having an upper surface and a lower surface and a plurality of tines for supporting the removable insert. When the lower surface of the removable insert is contacting the plurality of tines, the grate supports flat-bottomed cookware on the removable insert at a first height above the gas burner. When the upper surface of the removable insert is contacting the plurality of tines, the grate supports flat-bottomed cookware on the removable insert at a second height above the gas burner, the second height being greater than the first height. When the removable insert is not contacting with the plurality of tines, the grate supports round-bottomed cookware on the plurality of tines.