Reversible Recording Medium Multilayer Intermediate Structure

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Solution Overview

Problem

Existing reversible recording media face challenges in maintaining display quality due to unintended color mixture, primarily caused by defects in intermediate heat-insulating layers leading to heat transfer and molecular diffusion between recording layers.

Innovation Solution

A reversible recording medium is designed with a multilayer intermediate structure, where each layer contains materials with different Young's moduli, barrier performances, or heat conductivities, reducing stress and heat propagation between recording layers, thereby minimizing color mixture and enhancing display quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single-layer heat-insulating intermediate layer is used between recording layers, then the structure is simple and manufacturing is easy, but defects occur leading to heat transfer and color mixture between layers

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The intermediate layer is divided into multiple sub-layers (first intermediate layer, second intermediate layer, third intermediate layer) with different materials and functions. Each sub-layer addresses specific issues: the first provides heat insulation, the second prevents molecular diffusion, and the third provides additional heat insulation, collectively preventing color mixture while maintaining manufacturing feasibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate layer structure uses composite materials with different properties in each sub-layer. The first intermediate layer uses a heat-insulating material, the second intermediate layer uses a material that prevents molecular diffusion, and the third intermediate layer uses another heat-insulating material, creating a composite structure that addresses multiple failure modes simultaneously

Inventive Principle:
Principle #40Composite materials

2Productivity

If recording layers are stacked closely to improve writing speed, then productivity increases, but heat transfer between layers causes unintended color mixture

Engineering Contradiction:
Improvewriting speedVSAvoidheat transfer
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The multilayer intermediate structure acts as an intermediary between adjacent recording layers. It provides thermal insulation to prevent heat transfer from one recording layer to another, enabling faster writing speeds without causing color mixture. The intermediate layers serve as a buffer that allows close stacking while maintaining thermal isolation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a thick heat-insulating intermediate layer is used to prevent heat transfer, then color mixture is reduced, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecolor mixtureVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Instead of using a single thick heat-insulating layer, the structure segments the insulation function across multiple thinner layers with different materials. This segmentation provides equivalent or superior thermal insulation while reducing manufacturing complexity, as each thin layer is easier to apply and defect-free compared to a single thick layer

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The use of composite materials with different properties in each sub-layer provides enhanced functionality. The combination of heat-insulating materials and molecular diffusion prevention materials in a layered composite structure achieves superior color mixture prevention compared to a single thick layer, while maintaining manageable device complexity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer intermediate structure effectively reduces color mixture and improves display quality by alleviating stress and heat transfer issues between recording layers, allowing for reliable and high-quality multicolor display.

Implementation Method 1

a first intermediate layer provided between the first recording layer and the second recording layer... the first intermediate layer including a plurality of layers respectively containing materials different from each other

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

each layer contains materials with different Young's moduli, barrier performances, or heat conductivities, reducing stress and heat propagation between recording layers

Methodology Applied
Scientific EffectStress distribution:

Implementation Method 3

defects in intermediate heat-insulating layers leading to heat transfer and molecular diffusion between recording layers

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS11667142B2Reversible recording medium and exterior member
Publication Date: 2023.06.06 SONY GROUP CORP
  • US11667142B2 patent drawing
  • US11667142B2 patent drawing
  • US11667142B2 patent drawing

AI summary

A reversible recording medium according to an embodiment of the present disclosure includes a first recording layer to be colored in a first color, a second recording layer to be colored in a second color, the second color being different from the first color, and a first intermediate layer provided between the first recording layer and the second recording layer, the first intermediate layer including a plurality of layers respectively containing materials different from each other.