Reversible Solid Oxide Flow Battery Thermal Management

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Solution Overview

Problem

Current energy storage technologies, such as solid oxide fuel cells and flow batteries, face limitations in reversibility, operating temperature, and efficiency, particularly in achieving high roundtrip efficiencies for energy storage applications on the kW to MW scale.

Innovation Solution

A reversible solid oxide electrochemical cell, or solid oxide flow battery (SOFB), operates in both discharge and charge modes, utilizing gaseous reactant and product fluids at higher temperatures and pressures, with a thermal system design that includes high-efficiency heat exchangers and catalyst-enhanced microchannel configurations to achieve efficiencies exceeding 80%.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional solid oxide fuel cells are used for energy storage, then power generation capability is achieved, but reversibility and roundtrip efficiency are limited

Engineering Contradiction:
ImprovereversibilityVSAvoidroundtrip efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system dynamically switches between fuel cell mode and electrolysis mode based on energy price signals and availability. The reversible solid oxide cell changes its operational state between generating electricity from fuel and producing fuel from electricity, enabling adaptive response to varying energy conditions and achieving high roundtrip efficiency through optimal mode selection

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by adjusting the direction of current flow through the reversible solid oxide cell. By reversing the electrical polarity, the cell transitions between electrochemical modes, enabling it to function as both a power generator and a fuel producer within the same hardware infrastructure

Inventive Principle:
Principle #35Parameter changes

2Productivity

If flow battery systems are used for energy storage, then scalability is improved, but operating temperature and efficiency are compromised

Engineering Contradiction:
ImprovescalabilityVSAvoidoperating temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The reversible solid oxide cell serves multiple functions within a single device: it acts as a fuel cell for power generation, an electrolyzer for fuel production, and a thermal management system. This multi-functionality eliminates the need for separate systems operating at different temperature regimes, achieving both scalability and optimal temperature operation

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If higher operating temperatures are used in reversible cells, then efficiency is improved, but system complexity and manufacturing difficulty increase

Engineering Contradiction:
ImproveefficiencyVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system merges the fuel cell stack and electrolysis stack into a single integrated reversible solid oxide cell structure. This consolidation eliminates the need for separate high-temperature systems, reducing overall system complexity while maintaining the efficiency benefits of high-temperature operation through unified thermal and structural design

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SOFB system enables efficient energy storage and conversion, with potential durations of 4-16 hours, limited only by storage tank size, and achieves high roundtrip efficiencies by leveraging solid oxide fuel cell technology, optimizing operating conditions, and incorporating advanced heat management and catalyst technologies.

Implementation Method 1

a reversible solid oxide electrochemical cell that may operate in two modes: discharge mode (power generation) and charge mode (electrolytic fuel production)

Methodology Applied
Scientific EffectElectrochemical reactions: Fuel Cell

Implementation Method 2

the SOFB comprises high-performance heat exchangers

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

The SOFB performance may be enhanced by incorporating catalysts into the heat exchangers

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS9947953B2High efficiency, reversible flow battery system for energy storage
Publication Date: 2018.04.17 COLORADO SCHOOL OF MINES
  • US9947953B2 patent drawing
  • US9947953B2 patent drawing
  • US9947953B2 patent drawing

AI summary

The present invention relates to a reversible solid oxide electrochemical cell that may operate in two modes: a discharge mode (power generation) and a charge mode (electrolytic fuel production). A thermal system that utilizes a SOFB and is inclusive of selection of operating conditions that may enable roundtrip efficiencies exceeding about 80% to be realized is disclosed. Based on leverage of existing solid oxide fuel cell technology, the system concept is applicable to energy storage applications on the kW to MW scale.