Reversible Solid Oxide Fuel Cell Mode Transition Control

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Solution Overview

Problem

Reversible Solid Oxide Fuel Cell (RSOFC) energy storage systems face challenges in transitioning between fuel cell and electrolysis modes, requiring careful control of temperature, pressure, and hydrogen gas output to avoid degradation and ensure safe operation.

Innovation Solution

A method and system that utilize sensor data and a conditional logic algorithm to control the RSOFC system, maintaining a heated state and safely switching between modes based on power grid conditions and hydrogen storage capacity, ensuring efficient energy storage and generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the RSOFC system transitions between fuel cell and electrolysis modes, then the system can provide both energy generation and storage functionality, but the repeated thermal cycling causes degradation of the solid oxide fuel cell materials

Engineering Contradiction:
Improvemode transition capabilityVSAvoidmaterial degradation
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control system performs preliminary actions by maintaining the RSOFC unit in a continuously heated state at operating temperature, even during mode transitions. This prevents thermal shock and repeated thermal cycling that would otherwise cause material degradation, while still allowing the system to switch between fuel cell and electrolysis modes as needed.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the RSOFC system operates at high temperatures to maintain efficiency, then energy conversion efficiency is improved, but the start-up time increases and thermal management complexity increases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidstart-up time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system maintains the RSOFC unit in a continuously heated state at operating temperature, performing the heating action in advance and continuously rather than only during start-up. This eliminates long start-up times while maintaining high energy conversion efficiency, as the unit is always ready to operate at optimal temperature.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The heating action is made continuous rather than intermittent. The RSOFC unit remains heated throughout operation, ensuring it is always at optimal operating temperature for efficient energy conversion, while also being ready for immediate mode transitions without cooling down and reheating.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If the system maintains continuous heating to avoid thermal cycling degradation, then material degradation is reduced, but energy consumption increases

Engineering Contradiction:
Improvematerial durabilityVSAvoidheating energy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The continuously heated RSOFC unit serves multiple functions simultaneously: it generates electricity in fuel cell mode, produces hydrogen in electrolysis mode, and acts as a thermal energy storage device. The heat maintained in the unit is not wasted but can be utilized for other purposes, reducing the net energy consumption of continuous heating.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and efficient switching between energy generation and storage modes, maintaining system stability and reducing degradation, thus effectively addressing the challenges of transitioning in RSOFC systems.

Implementation Method 1

Fuel cells are devices that convert chemical energy from a fuel, such as hydrogen, into electricity through a chemical reaction with oxygen or another oxidizing agent

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 2

The solid oxide electrolyte conducts negative ions from the cathode to the anode

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

They can operate to produce electricity from a given chemical reaction, or they can consume electricity to produce that chemical reaction

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS9834846B2System and method for transitioning a reversible solid oxide fuel cell system between generation and electrolysis modes
Publication Date: 2017.12.05 THE BOEING CO
  • US9834846B2 patent drawing
  • US9834846B2 patent drawing
  • US9834846B2 patent drawing

AI summary

A method for transitioning between fuel cell and electrolysis modes in a Reversible Solid Oxide Fuel Cell (RSOFC) system includes measuring and recording sensor data indicating a status of components associated with an RSOFC system coupled to an electrical power grid, the system comprising an RSOFC unit, a hydrogen compression system, a hydrogen storage system, and a water supply, determining a state of the RSOFC system based on the sensor data through a conditional logic algorithm, and transitioning the RSOFC system between the fuel cell mode and the electrolysis mode based upon the sensor data and the system state.