Reversible Surgical Suturing Device with Bidirectional Drive
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Solution Overview
Problem
Existing suturing devices used in surgery, particularly in laparoscopic procedures, are limited as they can only suture in one direction and lack the ability to store and manage different types of suturing materials efficiently with one-handed operation.
Innovation Solution
A hand-held, reversible surgical suturing device with an elongated hollow shaft, internal rotatable drive rod, and a locking mechanism that allows for bidirectional suturing using interchangeable needles and spools, enabling efficient storage and release of suturing material with a one-handed operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a suturing device is designed to store multiple types of suturing materials, then the device can handle different surgical needs, but the device complexity increases
Solution Approach 1:
The suturing device incorporates a universal spool storage system that can accommodate multiple types of suturing materials (absorbable and non-absorbable sutures in various sizes) within a single device. The spool compartment is designed with universal compatibility features allowing surgeons to switch between different suture types without requiring multiple specialized devices, thereby achieving multi-functionality while managing complexity through standardized interfaces.
Solution Approach 2:
The device employs a nested structure where the spool of suturing material is contained within the hollow shaft, and the needle carrier is integrated into the distal end of the shaft. This nesting arrangement allows multiple functional components to be compactly organized within the handheld device, enabling storage of multiple suture materials without proportionally increasing the external device size or operational complexity.
2Productivity
If the device allows free rotation of the spool for rapid suture release, then the suturing speed increases, but unwanted release of suture material occurs
Solution Approach 1:
The spool rotation mechanism transitions from a static locked state to a dynamic controlled rotation state through the squeezing action. When the surgeon squeezes the handles, the drive rod rotates the spool to release suture material at controlled rates. The system dynamically adjusts between locked (high reliability) and rotating (high productivity) states based on surgical needs, with the squeezing force controlling the rotation speed and suture release rate.
Solution Approach 2:
The device incorporates a feedback mechanism where the surgeon's manual squeezing action directly controls the spool rotation. The mechanical feedback through the drive rod allows the surgeon to sense and control the suture release rate in real-time, preventing unwanted release while maintaining the ability for rapid deployment when needed. The spring-loaded mechanism provides tactile feedback about the spool's rotation state.
3Ease of operation
If the device is designed for one-handed operation, then the ease of operation improves, but the mechanism for controlling bidirectional rotation becomes more complex
Solution Approach 1:
The bidirectional rotation control is achieved through the surgeon's own hand movements. By squeezing the handles together in different directions or with varying force, the surgeon self-controls the rotation direction without requiring separate control mechanisms for each direction. The mechanical advantage system translates simple hand squeezing motions into precise bidirectional rotation of the drive rod and needle carrier, making the complex function accessible through natural hand movements.
Solution Approach 2:
The handle design incorporates curved, ergonomic surfaces that fit the natural contours of the hand. The triangular arrangement of handles with curved surfaces allows the surgeon's fingers to naturally apply force in multiple directions, enabling bidirectional control through intuitive hand positioning rather than complex mechanical switches or buttons. The curved geometry of the handles guides the direction of applied force.
4Adaptability or versatility
If the needle carrier is made removable for needle exchange, then the adaptability increases, but the risk of contamination increases
Solution Approach 1:
The needle and spool are pre-assembled as a sterile cartridge unit before surgery. The removable needle carrier allows the entire pre-sterilized assembly to be inserted or exchanged as a single unit, minimizing the time the internal components are exposed to non-sterile environments. This preliminary preparation of sterile assemblies reduces contamination risk while maintaining the ability to exchange different needle and spool combinations.
Solution Approach 2:
The needle is nested within the conical cap of the needle carrier, and the spool is nested within the cylindrical part, creating a protected internal structure. This nested arrangement shields the suturing materials from contamination during storage and exchange. The hollow shaft provides an additional protective barrier, allowing the sterile internal components to be exchanged without exposing them to the external non-sterile environment.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables surgeons to perform both right and left turn suturing with ease, preventing unnecessary suture material release and allowing for continuous stitching, enhancing surgical efficiency and versatility.
Implementation Method 1
when the surgeon releases pressure on a locking rod control button, a spring pushes the locking rod toward the distal end of the hollow shaft to engage the spool tooth gear to lock the spool
Implementation Method 2
When the surgeon squeezes the handles together, a linear gear arrangement causes the drive rod to turn the suture unit which is attached to the distal end
Data Source
AI summary
A hand-held, surgical suturing device that can be operated and manipulated with one hand. The device has a suture spool that can be locked The device can rotate in either direction. It is configured to accept at least two different types of needles, a single hook needle and a corkscrew needle useful in different suturing applications. These needles can be supplied in different sizes and shapes. The needle, suture spool and needle carrier are typically supplied in sterile packages and are disposable. A first embodiment has a triangular-shaped squeeze handle that, when squeezed, causes the needle to rotate. A second embodiment has a cylindrical handle for manual stitching where the needle can be released to freely rotate by pressing a control button. In either embodiment, the suture spool can be locked or allowed to rotate freely by activating a releasing rod.


