Reversible UV-Adhesive Bonding for Non-Destructive Biological Sample Access

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Solution Overview

Problem

Conventional fluidic devices in biological applications face challenges in maintaining device integrity across scales and accessing internal samples without damaging the device or sample, as they often rely on permanent adhesives that require destruction for sample analysis, leading to increased costs and compromised sample integrity.

Innovation Solution

The development of reversibly bonded devices using a UV-sensitive adhesive component that allows for strong adhesion during use and reversible separation upon exposure to light, enabling easy deconstruction for sample access without damaging the device or sample.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If permanent adhesive methods are used to adhere device components together, then device structural integrity is improved, but device deconstructability deteriorates

Engineering Contradiction:
Improvedevice structural integrityVSAvoiddevice deconstructability
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The adhesive component transitions from a static permanent bond to a dynamic reversible bond that can be switched between bonded and unbonded states through UV light exposure, allowing the device to be both structurally intact during use and easily deconstructed for sample access

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adhesive component's bonding properties are changed by altering the UV light exposure parameter - when UV light is exposed, the adhesive becomes reversible and allows separation, while without UV exposure, the adhesive maintains strong bonding for structural integrity

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If permanent adhesive methods are used to couple device components, then device assembly stability is improved, but sample access integrity deteriorates

Engineering Contradiction:
Improvedevice assembly stabilityVSAvoidsample access integrity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The adhesive bond dynamically transitions from stable during use to reversible upon UV exposure, enabling sample access without compromising either assembly stability during operation or sample integrity during analysis

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The UV-sensitive adhesive component acts as an intermediary between the device components and the sample access requirement, mediating between the need for stable assembly and the need for intact sample retrieval

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional construction techniques with gaskets and external hardware are used, then device assembly ease is improved, but device integrity at large scale deteriorates

Engineering Contradiction:
Improvedevice assembly easeVSAvoiddevice integrity at large scale
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The mechanical assembly system using gaskets and external hardware is replaced with a chemical bonding system using UV-sensitive adhesive components that provide both ease of assembly and reliable large-scale integrity through uniform adhesive bonding

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains device and sample integrity, reduces production costs, and facilitates analysis by allowing for non-destructive access to internal samples, while maintaining the structural integrity of the device.

Implementation Method 1

a reversible bonding component... UV-sensitive adhesive component that allows for strong adhesion during use and reversible separation upon exposure to light

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS10737261B1Reversibly bonded devices and methods of making and using the same
Publication Date: 2020.08.11 TRIAD NATIONAL SECURITY LLC
  • US10737261B1 patent drawing
  • US10737261B1 patent drawing
  • US10737261B1 patent drawing

AI summary

The present disclosure concerns embodiments of reversibly bonded devices that comprise a reversible bonding component. The reversible bonding component is able to exhibit strong adhesive properties so as to couple device components, but upon exposure to an energy source, the strong adhesive properties are weakened. By weakening the adhesive strength of the reversible bonding component, the device can be deconstructed to access internal biological samples for analysis and characterization.