Reversible valve for HVAC system

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Solution Overview

Problem

Conventional HVAC systems face limitations in controlling humidity and efficiency, particularly in heat pumps that lack a reheat heat exchanger, leading to increased costs and reduced functionality due to the need for supplemental heat sources.

Innovation Solution

Incorporating a reversible valve that alternates between heating and cooling modes, enabling the refrigerant to flow through a reheat heat exchanger in both modes, thereby controlling humidity and temperature without the need for supplemental heating sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a heat pump is configured to operate in heating and cooling modes without a reheat heat exchanger, then the device complexity is reduced, but the capability to control moisture content and temperature of air flow is limited

Engineering Contradiction:
Improvestructure complexityVSAvoidhumidity control capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The reversible valve is designed to perform multiple functions: it directs refrigerant flow for both heating and cooling modes, and also enables the reheat heat exchanger to function in both modes. This multi-functionality allows the system to control both temperature and humidity without requiring separate dedicated components, thus maintaining simplicity while enhancing adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reversible valve dynamically switches between heating and cooling configurations, and the reheat heat exchanger dynamically adapts its function based on the operating mode. In cooling mode, it provides reheat capability for humidity control; in heating mode, it supplements heating capacity. This dynamic adaptability resolves the contradiction between simple structure and versatile functionality.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a supplemental heat source is included to heat air flow, then the heating capability is improved, but the manufacturing and operating cost increases

Engineering Contradiction:
Improveheating capabilityVSAvoidsystem cost
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The reheat heat exchanger serves dual purposes: it provides reheat capability during cooling mode for humidity control, and it supplements heating capacity during heating mode, replacing the need for a separate supplemental heat source. This eliminates additional manufacturing costs while maintaining full heating capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the reheat function and supplemental heating function into a single reheat heat exchanger component controlled by the reversible valve. This consolidation eliminates the need for separate supplemental heating equipment, reducing both manufacturing and operating costs while preserving heating capability.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If a reheat heat exchanger is added to a heat pump to control moisture content, then the humidity control capability is improved, but the device complexity increases

Engineering Contradiction:
Improvemoisture content controlVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The reversible valve enables the reheat heat exchanger to serve multiple functions across different operating modes: humidity control through reheat in cooling mode, and supplemental heating in heating mode. This multi-functionality justifies the addition of the reheat heat exchanger by demonstrating its versatile utility without requiring proportionally more complex control systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reversible valve acts as an intermediary that intelligently directs refrigerant flow to enable the reheat heat exchanger to perform humidity control functions. This mediator component allows the reheat heat exchanger to be integrated into the existing heat pump system with minimal additional complexity, as the valve manages the integration logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reversible valve enhances the HVAC system's ability to condition air flow efficiently, reducing operational costs and improving humidity control by utilizing the reheat heat exchanger in both heating and cooling modes.

Implementation Method 1

The reversible valve is configured to direct the refrigerant through a refrigerant circuit of the HVAC system in a first flow direction in a heating mode of the HVAC system, and the reversing valve is configured to direct the refrigerant through the refrigerant circuit in a second flow direction in a cooling mode of the HVAC system

Methodology Applied
Scientific EffectRefrigerant circulation:

Implementation Method 2

a reheat heat exchanger configured to place a refrigerant of the heat pump in a heat exchange relationship with an air flow

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11933523B2Reversible valve for HVAC system
Publication Date: 2024.03.19 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US11933523B2 patent drawing
  • US11933523B2 patent drawing
  • US11933523B2 patent drawing

AI summary

A heating, ventilation, and/or air conditioning (HVAC) system includes a reversible valve having an outlet configured to direct refrigerant to a reheat heat exchanger of the HVAC system. The reversible valve is further configured to be in a first configuration to direct the refrigerant through a refrigerant circuit in a first flow direction in a heating mode of the HVAC system and to be in a second configuration to direct the refrigerant through the refrigerant circuit in a second flow direction in a cooling mode of the HVAC system.