RF Power Amplifier Line Isolation Using Shielded Multilayer Traces

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Solution Overview

Problem

Current radio frequency power amplifiers have poor isolation between transmission lines on a chip substrate, leading to interference and reduced communication quality due to parasitic capacitance and external electromagnetic waves.

Innovation Solution

Increasing the distance between transmission lines to greater than 2.5 times their width, adding shielding lines on both sides, wrapping a permalloy layer with an aluminum layer and inverted triangular grooves to enhance isolation and protect against induced magnetic fields and external electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If transmission lines are placed close together on the chip substrate, then the device area is reduced, but the isolation between transmission lines deteriorates causing interference

Engineering Contradiction:
Improvechip substrate areaVSAvoidinterference between transmission lines
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces shielding lines as intermediary elements positioned between adjacent transmission lines. These shielding lines act as mediators that block electromagnetic field coupling between transmission lines, thereby improving isolation without increasing the overall chip area. The shielding lines are strategically placed at inner sides of transmission lines to intercept and redirect electromagnetic fields.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a multi-layered shielding structure where permalloy layers and aluminum layers are nested around transmission lines. The permalloy layer provides magnetic shielding while the aluminum layer provides electromagnetic shielding. This nested configuration allows multiple shielding functions to be integrated within a compact space, effectively reducing interference without proportionally increasing device area.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If shielding structures are added around transmission lines, then the isolation between transmission lines is improved, but the device complexity increases

Engineering Contradiction:
Improveinterference between transmission linesVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies shielding measures selectively rather than uniformly across the entire chip. Shielding lines are positioned only at critical locations where transmission lines are in close proximity and interference is most severe. The permalloy and aluminum layers are applied only to specific transmission lines that require enhanced isolation, allowing the design to maintain simplicity in areas where shielding is not needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent combines different materials with complementary shielding properties - permalloy for magnetic field shielding and aluminum for electromagnetic field shielding. This composite approach provides comprehensive interference protection using materials that work synergistically, achieving effective isolation without requiring overly complex single-material solutions.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If the distance between transmission lines is increased, then the isolation between transmission lines is improved, but the chip substrate area increases

Engineering Contradiction:
Improveparasitic capacitance interferenceVSAvoidchip substrate area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent introduces shielding lines as intermediary elements positioned between adjacent transmission lines. These shielding lines act as mediators that block electromagnetic field coupling between transmission lines, thereby improving isolation without increasing the overall chip area. The shielding lines are strategically placed at inner sides of transmission lines to intercept and redirect electromagnetic fields.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-affected harmful factors

If permalloy layer is wrapped on transmission lines, then the isolation against induced magnetic fields is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveinduced magnetic field interferenceVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent applies the permalloy layer during the manufacturing process before final assembly, when transmission lines are still in their initial configuration. This preliminary application allows for more straightforward wrapping and positioning compared to post-assembly installation. The permalloy layers are prepared and positioned in advance, simplifying the overall manufacturing workflow.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves isolation between transmission lines, reducing parasitic capacitance interference and external electromagnetic interference, thereby enhancing communication quality by minimizing signal disruption.

Implementation Method 1

wrapping a permalloy layer on an outer wall of each of the transmission lines

Methodology Applied
Scientific EffectMagnetic shielding: Magnetic Field

Implementation Method 2

wrapping an aluminum layer on an outer wall of the permalloy layer, defining a plurality of grooves on an outer wall of the aluminum layer

Methodology Applied
Scientific EffectElectromagnetic shielding: Electromagnetic Induction

Implementation Method 3

isolation between transmission lines on a chip substrate of current radio frequency power amplifiers is poor when the radio frequency power amplifiers work in practice, therefore easily causing interference between the transmission lines

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Data Source

PatentUS11855593B2Method for isolating transmission lines of radio frequency power amplifier and transmission structure for radio frequency power amplifier
Publication Date: 2023.12.26 LANSUS TECH INC
  • US11855593B2 patent drawing
  • US11855593B2 patent drawing
  • US11855593B2 patent drawing

AI summary

A method for isolating transmission lines of a radio frequency power amplifier and a transmission structure of the radio frequency power amplifier are provided. The method includes steps of setting a distance between adjacent two of transmission lines on a chip substrate to be greater than 2.5 times a width of each of the transmission lines, and disposing shielding lines at an inner side of each of the transmission lines and an outer side of each of the transmission lines opposite to the inner side; wrapping a permalloy layer on an outer wall of each of the transmission lines; and wrapping an aluminum layer on an outer wall of the permalloy layer, defining a plurality of grooves on an outer wall of the aluminum layer at intervals, where the plurality of the grooves are recessed inward and in an inverted triangular structure.