RF Antenna Array 3D Imaging for Internal Structure Modeling

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Solution Overview

Problem

Existing 3D modeling technologies are limited in capturing internal structures of objects, particularly opaque or complex geometries, and often require expensive equipment, failing to provide comprehensive mechanical models.

Innovation Solution

A system utilizing a bi-static electromagnetic transducer array with RF antennas to measure dielectric properties and construct 3D images of objects, including internal features, through RF signal processing and calibration techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If optical 3D scanning systems are used to capture external features, then surface imaging capability is improved, but internal structure visibility deteriorates

Engineering Contradiction:
Improvesurface imaging capabilityVSAvoidinternal structure visibility
Core Design Contradiction:
Illumination intensityVSLoss of information

Solution Approach 1:

The patent replaces optical imaging systems with electromagnetic (microwave) imaging systems. The mechanical/optical approach using cameras and lasers is substituted with electromagnetic wave transmission and reception through the object, enabling penetration into internal structures while maintaining imaging capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electromagnetic imaging system performs multiple functions: it captures both external surface features and internal structural information simultaneously, and can also determine material properties. This multi-functionality resolves the contradiction by making a single system capable of both surface imaging and internal visualization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If laser distance measurement devices are used to obtain 3D contours, then external shape measurement is improved, but internal part detection deteriorates

Engineering Contradiction:
Improveexternal shape measurementVSAvoidinternal part detection
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent replaces mechanical laser ranging systems with electromagnetic wave-based imaging. Instead of measuring external contours through laser time-of-flight, the system transmits electromagnetic waves through the object to detect internal structures, thereby enabling internal part detection while maintaining measurement precision through sophisticated signal processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic waves as an intermediary that can penetrate the object rather than being reflected by the surface. This intermediary enables the detection system to interact with internal structures directly, bypassing the limitation of surface-only measurement inherent in laser-based systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If RF array systems are used for planar imaging, then security screening capability is improved, but full 3D imaging capability deteriorates

Engineering Contradiction:
Improvesecurity screening capabilityVSAvoid3D imaging capability
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from planar 2D RF imaging to full 3D electromagnetic imaging by adding spatial dimensionality to the antenna array configuration and image reconstruction process. This enables comprehensive three-dimensional visualization of objects while maintaining the reliable detection capabilities of RF systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Manufacturing precision

If conventional 3D scanners are used to model objects, then external surface modeling is improved, but internal structure modeling deteriorates

Engineering Contradiction:
Improveexternal surface modelingVSAvoidinternal structure modeling
Core Design Contradiction:
Manufacturing precisionVSLoss of information

Solution Approach 1:

The patent replaces conventional optical/mechanical 3D scanning with electromagnetic imaging to create comprehensive models that include internal structures. The substitution enables non-destructive penetration imaging that captures both external geometry and internal features, providing complete mechanical models for manufacturing applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs preliminary electromagnetic characterization of the object's internal structure before physical manufacturing or intervention. This preliminary imaging action provides complete structural information that guides subsequent manufacturing processes, eliminating the need for physical dissection or destructive testing.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate 3D modeling of both external and internal object structures, providing detailed mechanical models suitable for applications like 3D printing and non-destructive testing.

Implementation Method 1

a transmitter unit for applying RF (radio-frequency) signals to said electromagnetic transducer array

Methodology Applied
Scientific EffectElectromagnetic radiation transmission: Electromagnetic Induction

Implementation Method 2

process said RF data to identify the dielectric properties of said object

Methodology Applied
Scientific EffectDielectric property measurement: Dielectric Permittivity

Implementation Method 3

a receiver unit for receiving a plurality of RF signals affected by said object from said electromagnetic transducers array

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Data Source

PatentUS12442908B2System and methods for three dimensional modeling of an object using a radio frequency device
Publication Date: 2025.10.14 VAYYAR IMAGING LTD
  • US12442908B2 patent drawing
  • US12442908B2 patent drawing
  • US12442908B2 patent drawing

AI summary

A system for generating a three dimension (3D) imaging of an object, the system comprising: an electromagnetic transducer array such as an RF (radio-frequency) antenna array surrounding the object said array comprising: a plurality of electromagnetic transducers; a transmitter unit for applying RF signals to said electromagnetic transducer array; and a receiver unit for receiving a plurality of RF signals affected by said object from said electromagnetic transducers array; a Radio Frequency Signals Measurement Unit (RFSMU) configured to receive and measure said plurality of plurality of affected RF signals and provide RF data of the object; and at least one processing unit, configured to process said RF data to identify the dielectric properties of said object and construct a 3D image of said object.