RF Capacitive Heating Tunnel with Cold Air for Uniform Food Thawing

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Solution Overview

Problem

Conventional conveyor ovens are inefficient in thawing frozen foods, as they rely on thermal conduction, leading to uneven thawing and prolonged times, while capacitive RF systems cause surface thawing faster than core thawing due to environmental temperature exposure.

Innovation Solution

A food preparation device with a tunnel cavity featuring a conveyor belt and multiple energy sources, including an RF capacitive heating source and a cold air source, to uniformly thaw food products from the exterior surface to the interior core, while controlling volumetric thermal conditions using a cooking controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If conventional thermal conduction thawing is used, then food quality is preserved, but thawing time is very long

Engineering Contradiction:
Improvethawing timeVSAvoidthawing efficiency
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The patent replaces conventional thermal conduction (mechanical heat transfer) with capacitive RF electromagnetic field heating. The RF system generates an electromagnetic field that directly heats the food's water molecules throughout the volume simultaneously, eliminating the slow surface-to-core thermal conduction process and achieving rapid uniform thawing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from one-dimensional surface-to-core heat transfer to three-dimensional volumetric heating. The capacitive RF system penetrates the food throughout its entire volume simultaneously, heating all regions in parallel rather than sequentially from the surface inward, dramatically reducing thawing time.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If capacitive RF heating is used in ambient environment, then thawing speed is improved, but surface thaws much faster than core causing uneven thawing

Engineering Contradiction:
Improvethawing speedVSAvoidthawing uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent applies different thermal conditions to different regions of the food. The capacitive RF system provides uniform volumetric heating throughout the core, while a controlled cold air environment is applied to the surface. This creates a deliberate temperature gradient that prevents surface overheating while ensuring complete core thawing, achieving uniform overall thawing.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies preliminary cooling action to the food surface through controlled cold air exposure before and during RF heating. This pre-cools the surface to counteract the rapid heating effect of RF energy, preventing the surface from thawing too quickly and ensuring synchronized thawing with the core.

Inventive Principle:
Principle #9Preliminary anti-action

3Productivity

If conventional thermal conduction thawing is used, then equipment complexity is low, but thawing time is prolonged and productivity is reduced

Engineering Contradiction:
Improvethawing throughputVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent designs a multi-functional food preparation device that combines capacitive RF heating, cold air cooling, and conventional heating capabilities in a single integrated system. The device can perform thawing, cooking, and reheating operations, justifying the increased complexity through multiple functions that improve overall productivity and reduce the need for separate equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables rapid, uniform, and sanitary thawing of frozen foods, preserving quality by preventing water loss and reducing thawing time, while allowing for various cooking cycles and recipes to further prepare the food.

Implementation Method 1

thawing the interior core with an RF capacitive heating source

Methodology Applied
Scientific EffectRF capacitive heating: Dielectric Heating

Implementation Method 2

cooling the exterior surface with a cold air source

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10368692B2Dynamic capacitive RF food heating tunnel
Publication Date: 2019.08.06 ILLINOIS TOOL WORKS INC
  • US10368692B2 patent drawing
  • US10368692B2 patent drawing
  • US10368692B2 patent drawing

AI summary

A food preparation device may include a tunnel cavity having a prep portion and a cooking portion, a conveyor belt extending through a length of the tunnel cavity, a cooking controller operably coupled to the prep portion and the cooking portion to selectively distribute power to at least a radio frequency (RF) capacitive heating source and a cold air source in the prep portion and at least a heat source in the cooking portion, and an interface panel. The prep portion and the cooking portion are positioned in a linear series in the tunnel cavity. The RF capacitive heating source comprises a ground plate and an anode plate.