RF Combiner Network for Phased Array Control Signal Reduction

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Solution Overview

Problem

Phased array antennas require a large number of control signals to steer beams, increasing the complexity and cost of printed circuit boards due to numerous control traces, and existing control interfaces are not efficient in reducing noise immunity and flexibility.

Innovation Solution

A control interface circuitry that uses a central controller and RF combiner networks to communicate with array elements, reducing the number of control signals by using RF modes for data transfer and operation control, and implementing a single-ended Mode control signal to switch between data and RF modes, thereby simplifying the control bus and improving noise immunity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional control interfaces are used to control each array element individually, then precise control of phase shifters and amplifiers is achieved, but the number of control signals and traces increases significantly

Engineering Contradiction:
Improvecontrol precisionVSAvoidcontrol trace complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple control functions (data transmission, clock signaling, and mode control) into a single integrated RF combiner network. The RF combiner normally used for RF signal combining is repurposed to also carry control data and clock signals, merging what were previously separate control paths into one unified interface between the central controller and array elements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The RF combiner network is designed to perform multiple functions: its traditional RF signal combining function, plus additional functions of transmitting control data, clock signals, and mode control signals. This multi-functionality eliminates the need for dedicated control traces, as the same RF infrastructure serves both RF and control purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple separate control lines are routed to each array element, then individual control of transmit/receive paths is enabled, but noise immunity deteriorates due to transients from RF power switching

Engineering Contradiction:
Improveindividual control capabilityVSAvoidnoise from RF transients
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The RF combiner acts as an intermediary that isolates the control logic from direct exposure to RF power switching transients. By routing control signals through the RF combiner's existing infrastructure rather than separate control lines, the system uses the RF path as a mediator that is already designed to handle RF signals, thereby improving noise immunity while maintaining individual control capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If differential pairs are used for high-speed control signals, then noise immunity is improved, but the number of traces and routing constraints double

Engineering Contradiction:
Improvenoise immunityVSAvoidrouting complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the data and clock signal transmission into the existing RF combiner infrastructure that was originally designed for RF signals. This eliminates the need for separate differential control pairs, as the RF combiner's signal paths are used for both RF and control functions, thereby reducing trace count while maintaining signal integrity through the RF path's inherent design.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If a large number of control traces are implemented on the printed circuit board, then complete control of array elements is achieved, but product development time and cost increase

Engineering Contradiction:
Improvecontrol completenessVSAvoidproduct development time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The RF combiner network is designed as a universal interface that handles multiple functions (RF signal combining, data transmission, clock signaling, and mode control) through a single integrated structure. This multi-functionality allows the same hardware infrastructure to support complete array element control without requiring additional dedicated control traces, thereby reducing PCB complexity and accelerating product development.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10033425B2Multifunction control RF array interface
Publication Date: 2018.07.24 L3HARRIS TECH INC
  • US10033425B2 patent drawing
  • US10033425B2 patent drawing
  • US10033425B2 patent drawing

AI summary

A control interface circuitry configured to control an array element of a phased array antenna system. The control interface circuitry comprises: 1) a first RF combiner network for transceiving first RF signals with first transmit/receive path circuitry in the array element; and 2) a central controller configured to communicate with control logic circuitry in the array element, the control logic circuitry controlling operation of the first transmit/receive path circuitry. During Data mode, the central controller transfers control data to the control logic circuitry via the first RF combiner network. During RF mode, the first RF combiner network transceives the first RF signals with the first transmit/receive path circuitry. The control interface circuitry further comprises: iii) a second RF combiner network for receiving second RF signals from second receive path circuitry in the array element. During Data mode, the central controller transfers a clock signal to the control logic circuitry via the second RF combiner network. During RF mode, the second RF combiner network receives the second RF signals from the second receive path circuitry.