RF Connector Shielding Bumps for Signal Interference
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Solution Overview
Problem
Radio-frequency connector assemblies lack effective shielding, leading to signal leakage and interference.
Innovation Solution
A radio-frequency connector assembly with a male and female connector design, where the male connector has a shielding case and the female connector has a shielding frame, featuring bumps along the inner and outer peripheral walls, with gaps between them less than one quarter wavelength of the operating frequency, preventing electromagnetic wave propagation and interference.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If traditional connector design without bumps is used, then manufacturing is simpler, but shielding effect is poor leading to signal leakage and interference
Solution Approach 1:
The shielding case and shielding frame are segmented with multiple bumps distributed along their peripheral walls. These bumps divide the shielding structure into multiple sections, creating a comb-like configuration that effectively blocks electromagnetic waves while maintaining manufacturing feasibility. The segmentation approach transforms a continuous shielding surface into discrete protective elements that collectively achieve superior shielding performance.
Solution Approach 2:
Bumps are strategically positioned at specific locations along the inner and outer peripheral walls of the shielding case and frame. This local quality enhancement focuses the shielding effect at critical areas where signal leakage is most likely to occur, rather than uniformly distributing shielding material throughout the entire structure. The bumps create localized shielding zones that maximize protection where needed most.
2Object-affected harmful factors
If bumps are added to shielding case and frame, then shielding effect is improved, but manufacturing complexity increases
Solution Approach 1:
The bumps are pre-formed as integral features of the shielding case and frame structures during the molding or fabrication process. By incorporating the bumps into the base manufacturing process rather than adding them as separate components, the design achieves enhanced shielding without significantly increasing assembly complexity. The bumps are created as part of the preliminary shaping of the shielding elements.
Solution Approach 2:
The shielding case and frame are designed as thin-walled structures with bumps formed on their surfaces. This approach uses the flexibility of thin-shell manufacturing techniques to create complex three-dimensional bump features without requiring thick material sections or multiple assembly steps. The thin-film approach allows bumps to be formed through standard molding processes, maintaining ease of manufacture while achieving the desired shielding geometry.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design effectively shields signals within the connector, preventing leakage and external interference, thereby enhancing the electrical properties of the radio-frequency connector.
Implementation Method 1
multiple bumps which are distributed along an inner peripheral wall of the shielding case are disposed on the inner peripheral wall of the shielding case and/or on an outer peripheral wall of the shielding frame, and the distance between every two adjacent bumps is less than or equal to one quarter wavelength of the operating frequency of the radio-frequency connector assembly
Data Source
AI summary
A radio-frequency connector assembly includes a male connector and a female connector, which is plugged and matched with the male connector. The male connector includes a male substrate and a shielding case covering the male substrate. The female connector includes a female substrate and a shielding frame having the female substrate disposed therein. Multiple bumps which are distributed along an inner peripheral wall of the shielding case are disposed on at least one of the inner peripheral wall of the shielding case and an outer peripheral wall of the shielding frame, and a distance between every two adjacent bumps is less than or equal to one quarter wavelength of the operating frequency of the radio-frequency connector assembly. Signals in all directions can be shielded in the connector, effectively improving the shielding effect of the radio-frequency connector and the electrical properties of the radio frequency connector.


