High-Frequency Module RF Control Line Isolation

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Solution Overview

Problem

In high-frequency modules, noise leakage occurs due to the close proximity of RF and control lines on the same substrate, leading to reduced communication quality and reception sensitivity.

Innovation Solution

The RF and control lines are positioned on opposite surfaces of the circuit board, with separate connection electrodes and conductors, ensuring isolation between them, and a shield is provided to further reduce external noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If RF line and control line are disposed within the same plane of the substrate, then device complexity is reduced, but isolation between lines deteriorates leading to noise coupling

Engineering Contradiction:
Improvestructure complexityVSAvoidnoise coupling
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from planar arrangement to three-dimensional arrangement by disposing the RF line on the front surface and the control line on the back surface of the substrate. This spatial separation in the vertical dimension eliminates electromagnetic coupling between the lines while maintaining a compact overall structure, directly resolving the contradiction between structural simplicity and noise isolation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If RF line and control line are disposed close to each other, then area is reduced, but communication quality deteriorates due to noise leakage

Engineering Contradiction:
Improvesubstrate areaVSAvoidcommunication quality
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

By utilizing the back surface of the substrate for the control line while keeping the RF line on the front surface, the patent achieves maximum spatial separation with minimal increase in substrate area. This three-dimensional layout maintains compact form factor while ensuring excellent isolation and communication quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The substrate itself acts as an intermediary barrier between the RF line and control line. By routing signals through different surfaces of the substrate, the physical structure provides natural electromagnetic shielding, reducing noise coupling while maintaining area efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If RF line and control line are disposed within the same plane, then ease of manufacture is improved, but isolation between lines deteriorates

Engineering Contradiction:
Improvemanufacturing easeVSAvoidnoise leakage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The manufacturing process is extended to utilize both surfaces of the substrate, with RF lines formed on the front surface and control lines on the back surface. This approach maintains manufacturing simplicity through standard multi-layer PCB techniques while achieving superior noise isolation that planar arrangements cannot provide.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11410943B2Active element, high-frequency module, and communication device
Publication Date: 2022.08.09 MURATA MFG CO LTD
  • US11410943B2 patent drawing
  • US11410943B2 patent drawing
  • US11410943B2 patent drawing

AI summary

A high-frequency module includes a circuit board including wiring patterns, a resin on an active element mounted on the circuit board and a side of the circuit board and sealing the active element, and connection conductors penetrating the resin from a surface of the resin and provided on a top surface of the active element. The active element includes a first connection electrode on a surface facing the circuit board, and a second connection electrode on a top surface opposite to the surface facing the circuit board. The first connection electrode is connected to a wiring pattern on the circuit board, and the second connection electrode is connected to the connection conductor and an outer electrode and is not connected to the wiring pattern.