RF Cooking Cavity Anti-Splatter Control via Efficiency Monitoring

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Solution Overview

Problem

Conventional microwave ovens using magnetron-based sources for electromagnetic cooking suffer from non-uniform heating due to a single, non-coherent microwave source, leading to inefficiencies and potential splattering during boiling.

Innovation Solution

An electromagnetic cooking device with multiple RF feeds and a controller that analyzes forward and backward power to calculate efficiency, detects boiling states, and adjusts power levels to prevent splattering by monitoring the coefficient of variation in efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single magnetron-based microwave source is used, then the device complexity is reduced, but the heating uniformity deteriorates

Engineering Contradiction:
Improvenumber of microwave sourcesVSAvoidheating uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent divides the single microwave source into multiple coherent sources (at least two) that can be independently controlled. Each source is fed through separate RF amplifiers and phase shifters, allowing independent phase and amplitude control to create uniform heating patterns across the cavity while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple coherent microwave sources with controlled phase relationships to achieve uniform heating. By merging the electromagnetic fields from multiple sources with proper phase coordination (using phase shifters and amplitude controllers), the system creates constructive interference patterns that distribute energy uniformly throughout the cavity.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If high power levels are maintained during boiling, then cooking efficiency is improved, but splattering occurs

Engineering Contradiction:
Improvecooking efficiencyVSAvoidsplattering
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements a feedback control system that continuously monitors the coefficient of variation in heating efficiency and detects boiling states. When boiling is detected (indicated by specific CV thresholds), the system automatically adjusts power levels down to prevent splattering, and can restore high power once the boiling state subsides, thus maintaining both efficiency and safety.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts the power levels of individual microwave sources based on real-time detection of boiling conditions. Rather than maintaining static high power, the system modulates power delivery adaptively - reducing power when boiling is detected to prevent splattering, and increasing power when safe to maintain cooking efficiency, creating a responsive and safe cooking process.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures more uniform heating and prevents splattering by dynamically adjusting power levels based on the boiling state, enhancing cooking efficiency and safety.

Implementation Method 1

A conventional microwave oven cooks food by a process of dielectric heating in which a high-frequency alternating electromagnetic field is distributed throughout an enclosed cavity. Microwave frequencies at or around 2.45 GHz cause dielectric heating primarily by absorption of energy in water.

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 2

A controller is provided and is configured to: analyze forward and backward power at the plurality of RF feeds to calculate efficiency

Methodology Applied
Scientific EffectPower detection:

Data Source

PatentUS11412585B2Electromagnetic cooking device with automatic anti-splatter operation
Publication Date: 2022.08.09 PANASONIC HOLDINGS CORP
  • US11412585B2 patent drawing
  • US11412585B2 patent drawing
  • US11412585B2 patent drawing

AI summary

An electromagnetic cooking device and method of controlling the same is provided herein. The cooking device has a cavity in which a liquid is placed and a plurality of RF feeds configured to introduce electromagnetic radiation into the cavity for heating the liquid. A controller is provided and is configured to: analyze forward and backward power at the plurality of RF feeds to calculate efficiency; determine and monitor a coefficient of variation of the efficiency; detect a boiling state in the liquid based on changes in the coefficient of variation; and adjust a power level of the electromagnetic radiation in response to detection of the boiling state to prevent the liquid from splattering.