RF E-Field Detection for Safe Dielectric Drying Control

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Solution Overview

Problem

Existing RF drying technologies face issues with stray electromagnetic fields causing thermal runaway effects and electronic interference, posing risks to users and equipment due to the unpredictable application of energy.

Innovation Solution

A method and apparatus for detecting the presence of an energized RF e-field using electrically conductive elements and a controller, which generates signals indicative of voltage or current changes to alert for the presence of an energized field, ensuring safe and controlled drying operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If RF e-field is applied to heat dielectric material for drying, then drying efficiency is improved, but thermal runaway effects may occur causing safety hazards

Engineering Contradiction:
Improvedrying efficiencyVSAvoidthermal runaway effects
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by detecting the presence of RF e-field before initiating the heating process. The detection mechanism checks for energized fields in advance, and only allows heating to proceed when no harmful fields are detected, thereby preventing thermal runaway effects before they can occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by continuously monitoring the RF e-field environment and using this information to control the heating process. The system receives detection signals and adjusts or prevents heating operations based on the detected field conditions, creating a closed-loop control system that prevents thermal runaway.

Inventive Principle:
Principle #23Feedback

2Speed

If RF e-field is applied for rapid drying of articles, then drying speed is improved, but electronic signal interference may damage electronics

Engineering Contradiction:
Improvedrying speedVSAvoidelectronic signal interference
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by detecting the presence of RF e-field before initiating the heating process. The detection mechanism checks for energized fields in advance, and only allows heating to proceed when no harmful fields are detected, thereby preventing thermal runaway effects before they can occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by continuously monitoring the RF e-field environment and using this information to control the heating process. The system receives detection signals and adjusts or prevents heating operations based on the detected field conditions, creating a closed-loop control system that prevents thermal runaway.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents thermal runaway and electronic interference by providing real-time detection and alerting mechanisms, ensuring safe operation and controlled energy application during the drying process.

Implementation Method 1

at least one electrically conductive element configured to produce a voltage or current in reaction to an energized e-field in the space

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Dielectric heating is the process in which a high-frequency alternating electric field heats a dielectric material, such as water molecules. At higher frequencies, this heating is caused by molecular dipole rotation within the dielectric material

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS10024899B2Method and apparatus for detecting an energized e-field
Publication Date: 2018.07.17 WHIRLPOOL CORP
  • US10024899B2 patent drawing
  • US10024899B2 patent drawing
  • US10024899B2 patent drawing

AI summary

A method for detecting the presence of an energized e-field in a space, wherein the space includes at least one electrically conductive element disposed in the space and coupled with a controller, the method including receiving in the controller a signal from the at least one electrically conductive element, determining that an energized e-field occupies the space, and sending a signal from the controller indicative of the presence of the energized e-field in the space.