RF E-Field Detection for Thermal Runaway Prevention in Drying

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Solution Overview

Problem

Existing RF drying technologies face issues with stray electromagnetic fields causing thermal runaway effects and electronic interference, posing risks to users and equipment due to the unpredictable application of energy.

Innovation Solution

A method and apparatus for detecting the presence of an energized RF e-field using electrically conductive elements and a controller to generate an indication of the field's presence, ensuring safe and controlled drying operations by preventing e-field leakage and interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If RF e-field is applied to heat and dry articles, then drying efficiency is improved, but thermal runaway effects and electronic interference occur causing safety hazards

Engineering Contradiction:
Improvedrying efficiencyVSAvoidthermal runaway effects and electronic interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by detecting the presence of RF e-field before it can cause harmful effects. The conductive element continuously monitors for e-field presence, and the controller is pre-programmed with safety protocols to shut down the RF generator immediately upon detection, preventing thermal runaway and electronic interference before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary detection system consisting of a conductive element and controller that mediates between the RF e-field generation and the article drying process. This intermediary monitors e-field presence and controls RF generator operation, ensuring safe operation while maintaining drying efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If traditional microwave heating is used, then heating speed is improved, but random application of waves causes unpredictable thermal effects

Engineering Contradiction:
Improveheating speedVSAvoidpredictability of thermal effects
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies feedback by using the conductive element to continuously monitor for the presence of RF e-field and feeding this information back to the controller. The controller adjusts RF generator operation based on this feedback, ensuring controlled and predictable thermal effects while maintaining efficient heating speed.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents thermal runaway and electronic interference, ensuring safe operation by detecting and managing RF e-fields, thus protecting users and equipment while maintaining efficient drying processes.

Implementation Method 1

at least one electrically conductive element configured to produce a voltage or current in reaction to an energized e-field in the space

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the e-field may cause the water molecules within the e-field to dielectrically heat, generating thermal energy which effects the rapid drying of the articles

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS10816586B2Method and apparatus for detecting an energized e-field
Publication Date: 2020.10.27 WHIRLPOOL CORP
  • US10816586B2 patent drawing
  • US10816586B2 patent drawing
  • US10816586B2 patent drawing

AI summary

A method for detecting the presence of an energized e-field in a space, wherein the space includes at least one electrically conductive element disposed in the space and coupled with a controller, the method including receiving in the controller a signal from the at least one electrically conductive element, determining that an energized e-field occupies the space, and generating an indication, by the controller, indicative of the presence of the energized e-field in the space.