RF Filter Circuit With λ/4 Choke for Compact Plasma Power Feed

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Solution Overview

Problem

Existing plasma processing apparatuses face challenges with complex and large radio-frequency filters that affect the structural integrity and size of the power feed line, necessitating a simpler and more compact solution.

Innovation Solution

A filter circuit design featuring a housing with a choke structure, including a partition portion and antenna portion, where the internal space dimensions are optimized to create a λ/4 choke effect, effectively blocking radio-frequency interference while maintaining a compact form factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional radio-frequency filter is used to block radio-frequency interference, then radio-frequency noise is attenuated, but the filter circuit becomes large and complex

Engineering Contradiction:
Improveradio-frequency interferenceVSAvoidfilter circuit structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent transitions from a conventional linear filter structure to a three-dimensional cavity resonator structure. The housing forms a closed cavity with specific dimensional ratios (length:width:height = 3:2:1) that create resonant frequencies to block radio-frequency interference. This spatial arrangement in multiple dimensions achieves filtering functionality without requiring complex circuit components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent optimizes the physical dimensions of the housing cavity to achieve desired filtering characteristics. By adjusting the length, width, and height of the cavity according to specific ratios and absolute dimensions, the resonant frequencies are tuned to block specific radio-frequency bands. This parameter optimization allows the same compact structure to filter different frequencies by simply changing dimensional parameters.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a conventional radio-frequency filter is used to block radio-frequency interference, then radio-frequency noise is attenuated, but the power feed line size increases

Engineering Contradiction:
Improveradio-frequency interferenceVSAvoidpower feed line
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent combines the filter housing with the power feed line structure itself. The housing serves dual purposes: it contains the cavity resonator for filtering radio-frequency interference and simultaneously acts as the protective enclosure for the power feed line. This merging of functions eliminates the need for separate filter housing and power feed line enclosures, reducing overall volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing structure performs multiple functions simultaneously: it provides mechanical protection for the power feed line, forms the cavity resonator for radio-frequency filtering, and serves as the mounting structure for the electrostatic chuck. This multi-functionality reduces the number of separate components needed, achieving compact design without compromising filtering performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed filter circuit achieves high attenuation of radio-frequency interference, allowing for efficient plasma generation without ground faults, supporting high-output radio-frequency power in very high frequency bands, and accommodating various electromagnetic waveforms.

Implementation Method 1

the internal space dimensions are optimized to create a λ/4 choke effect, effectively blocking radio-frequency interference

Methodology Applied
Scientific Effectλ/4 choke effect: Resonance

Data Source

PatentUS20250285838A1Filter circuit and plasma processing apparatus
Publication Date: 2025.09.11 TOKYO ELECTRON LTD
  • US20250285838A1 patent drawing
  • US20250285838A1 patent drawing
  • US20250285838A1 patent drawing

AI summary

A filter circuit, includes: a housing made of a conductor and including an input port and an output port, formed with outer and inner conductors, wherein the housing is at ground potential with the outer conductors and includes an internal space having an area extending in first and second directions orthogonal to each other in a plane view; a partition portion made of a conductor and connected to the housing to partition the internal space; and a power feed line that is provided within the housing while insulated from the housing and includes input-side and output-side conductors, which are the inner conductors of the input and output ports, an antenna portion connected to the input-side and output-side conductors and extending in the internal space to be stacked with the partition portion, and an antenna base connecting the input-side and output-side conductors and the antenna portion.