RF Heating Apparatus With Independent Channel Control

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Solution Overview

Problem

Conventional RF heating devices face limitations in controllability and efficiency due to bulky designs and power divider architectures, which restrict antenna placement and lead to increased losses and phase alignment issues, while existing solutions for adjusting radiation frequencies often result in unwanted restrictions and increased costs.

Innovation Solution

A radio frequency (RF) heating apparatus with multiple channels, each equipped with a frequency synthesizer and power amplifier, using a common phase reference signal for generating RF radiation, allowing for flexible component placement and independent control of frequency, phase, and amplitude, reducing manufacturing costs through the use of lower frequency cabling and enabling advanced signal detection and adaptive control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If power divider architecture is used to generate RF radiation, then multiple paths of phase coherent signal can be provided for amplification, but antenna placement is restricted and phase alignment becomes difficult

Engineering Contradiction:
Improveantenna placement flexibilityVSAvoidphase alignment complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system divides the RF radiation generation into multiple independent channels, where each channel has its own frequency synthesizer and power amplifier. This segmentation allows each antenna to be independently controlled and placed optimally within the cavity without being constrained by a centralized power divider architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A common phase reference signal acts as an intermediary to synchronize multiple independent frequency synthesizers across different channels. This reference signal enables phase alignment between antennas without requiring complex inter-antenna coupling or centralized signal distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If antenna locations are determined by cavity physics, then ideal heating performance is achieved, but long RF distribution paths are required causing increased losses

Engineering Contradiction:
Improveheating performanceVSAvoidRF distribution loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

By placing frequency synthesizers and power amplifiers locally at or near each antenna position, the system eliminates long RF distribution paths. Each channel operates independently with its own signal generation, minimizing energy loss in transmission lines while maintaining optimal antenna placement for heating performance.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If all antennae provide power at the same frequency, then simple power division is possible, but controllability over radiation is limited

Engineering Contradiction:
Improveradiation controllabilityVSAvoidchannel configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system enables dynamic control of each channel's radiation characteristics by allowing independent frequency, phase, and amplitude adjustment of each power amplifier. This dynamic controllability permits adaptive heating strategies while maintaining manageable system complexity through modular channel design.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides greater control over RF radiation within the heating cavity, reduces manufacturing costs, and allows for optimized heating processes by enabling precise tuning and separation of signal components, improving heating efficiency and reducing interference.

Implementation Method 1

Each channel includes a frequency synthesiser. Each channel also includes a power amplifier. Each channel further includes an antenna. Each channel is operable to use a common phase reference signal for generating the RF radiation.

Methodology Applied
Scientific EffectPhase-locked loop frequency synthesis:

Implementation Method 2

Each channel includes a frequency synthesiser. Each channel also includes a power amplifier.

Methodology Applied
Scientific EffectElectromagnetic amplification:

Implementation Method 3

a plurality of channels for generating RF radiation to be introduced into the cavity... Each channel further includes an antenna

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentEP2953425B1Radio frequency heating apparatus
Publication Date: 2019.08.21 AMPLEON NETHERLANDS
  • EP2953425B1 patent drawingFigure 1
  • EP2953425B1 patent drawingFigure 2
  • EP2953425B1 patent drawingFigure 3

AI summary

A radio frequency (RF) heating apparatus and a microwave oven comprising an RF heating apparatus. The apparatus includes a cavity for receiving an object to be heated. The apparatus also includes a plurality of channels for generating RF radiation to be introduced into the cavity. Each channel includes a frequency synthesiser, a power amplifier and an antenna. Each channel is operable to use a common phase reference signal for generating the RF radiation. Each channel may be controllably operable to generate RF radiation having different, respective frequency spectra. Forward and reverse signal detection circuitry may be provided that is operable to determine amplitude, frequency and/or phase information relating to RF radiation in the cavity. This information may be used for adaptively controlling the RF radiation generated by each channel.