Modular RF Amplifier Housing for Diplexer-Less Band Splitting

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Solution Overview

Problem

Conventional RF amplifiers face challenges in accommodating expanded upstream bandwidths without requiring housing upgrades, increased AC power consumption, and higher noise and distortion levels, while maintaining legacy RF amplifier spacing and minimizing guard band penalties.

Innovation Solution

A modular RF amplifier architecture that separates the operational spectrum into multiple frequency bands, allowing for separate amplification and re-combination of these bands within existing amplifier housings, using a diplexer-less design to minimize guard bands and reduce AC power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional fixed diplex filters are used to separate upstream and downstream frequency bands, then interference between bands is prevented, but guard band bandwidth is consumed and downstream bandwidth is reduced

Engineering Contradiction:
Improveinterference preventionVSAvoiddownstream bandwidth
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent extracts and removes the diplex filter component from the amplifier design, transitioning to a diplex-filterless architecture. This eliminates the need for guard bands between upstream and downstream bands, thereby maximizing downstream bandwidth utilization without compromising interference prevention through alternative isolation techniques

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the frequency allocation parameters by eliminating guard band requirements. By removing the diplex filter constraint, the system can allocate frequency bands more efficiently, allowing downstream bands to extend into higher frequencies (e.g., up to 3.0 GHz or beyond) without the traditional guard band penalties

Inventive Principle:
Principle #35Parameter changes

2Productivity

If RF amplifier output power levels are increased to accommodate spectrum expansions, then bandwidth capacity is improved, but AC power consumption and thermal dissipation increase

Engineering Contradiction:
Improvebandwidth capacityVSAvoidAC power consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent segments the amplified signal into multiple frequency bands that are processed separately through parallel amplification paths. This segmentation allows each amplifier to operate at lower power levels within its specific band, reducing overall AC power consumption and thermal dissipation while maintaining high total bandwidth capacity through the combined output of multiple segments

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic frequency routing where signals are selectively directed to different amplification paths based on their frequency content. This dynamic approach allows the system to optimize power distribution across multiple amplifiers, enabling bandwidth expansion without requiring a single high-power amplifier that would consume excessive AC power and generate excessive heat

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If GaN-based power amplifiers with higher output power levels are deployed, then spectrum expansion capability is improved, but device cost and manufacturing difficulty increase

Engineering Contradiction:
Improvespectrum expansion capabilityVSAvoiddevice manufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent divides the high-bandwidth signal into multiple lower-bandwidth frequency segments that can be amplified by separate, lower-cost amplifiers. This segmentation strategy allows the use of more economically manufacturable amplifier devices while achieving the same overall spectrum expansion capability that would otherwise require expensive high-power GaN amplifiers

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines the outputs of multiple standard amplifiers to achieve the aggregate power and bandwidth performance that would otherwise require a single high-power amplifier. This merging approach maintains spectrum expansion capability while using multiple off-the-shelf, lower-cost amplifier components instead of expensive custom GaN devices

Inventive Principle:
Principle #5Merging (Combining)

4Ease of manufacture

If existing amplifier housings are reused for spectrum expansion, then deployment cost is reduced, but thermal dissipation and power handling become constrained

Engineering Contradiction:
Improvedeployment costVSAvoidthermal dissipation
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent segments the amplification function across multiple lower-power amplifier modules that generate less heat individually. When installed in existing housings, these segmented modules produce manageable thermal loads that can be dissipated through the original housing's thermal paths, avoiding the need for housing upgrades while maintaining cost efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic signal distribution that routes different frequency bands through different amplification paths within the housing. This dynamic load distribution prevents any single thermal zone in the housing from becoming overloaded, enabling effective heat management in legacy housings without requiring enhanced thermal dissipation infrastructure

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12500615B2Apparatus for supporting amplification and processing of RF signals corresponding to a combined spectrum that includes legacy bandwidth and additional extended bandwidth
Publication Date: 2025.12.16 CHARTER COMM OPERATING LLC
  • US12500615B2 patent drawing
  • US12500615B2 patent drawing
  • US12500615B2 patent drawing

AI summary

A radio frequency (RF) amplifier assembly includes modular amplification and processing units, which can be easily installed or replaced in the housing of the RF amplifier assembly, e.g., in response to changing needs and/or changing capabilities in the cable network communications system. The RF amplifier housing facilitates, e.g., via slots with connectors, accepting and coupling of alternative modular units, which can be installed/removed. The RF amplifier assembly includes a first spectrum (e.g., legacy spectrum) amplification and processing circuit, supporting both upstream and downstream signaling. The RF amplification assembly further includes one or more optional additional (extended) spectrum amplification and processing circuits, which are removeable modular units, and which support downstream signaling over extended spectrum. The RF amplifier assembly further includes spectrum splitter/combiner circuits, e.g., implemented in some embodiments using a diplexer-less design, for splitting/combining spectrum blocks with regard to multiple amplification and processing circuits installed within the RF amplifier assembly.