RF Output Matching Inductor Layout for Higher Q Factor

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Solution Overview

Problem

Existing radio frequency modules face challenges in improving the Q factor of inductor parts within the output matching circuit connected to the power amplifier, which affects the module's performance.

Innovation Solution

The proposed radio frequency module includes a first and second wiring board, a power amplifier, and an output matching circuit with inductor parts arranged in a specific configuration to enhance the Q factor. The first inductor part closest to the output pad electrode is positioned on the first principal surface of the first wiring board, reducing parasitic capacitance and improving the Q factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the inductor part is arranged on the upper surface of the wiring board, then the layout is simple, but the Q factor deteriorates due to increased parasitic capacitance

Engineering Contradiction:
Improvelayout complexityVSAvoidQ factor
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent transitions the inductor arrangement from a two-dimensional surface layout to a three-dimensional configuration by extending the inductor across multiple wiring boards in the thickness direction. This dimensional change reduces parasitic capacitance between the inductor and ground, thereby improving the Q factor while maintaining layout simplicity through modular construction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The inductor is divided into multiple segments arranged on different wiring boards (first wiring board and second wiring board). This segmentation allows each segment to be optimally positioned to minimize parasitic capacitance while maintaining the overall inductance value, resolving the contradiction between simple layout and high Q factor.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the inductor part is arranged close to the output pad electrode, then the circuit length is reduced, but parasitic capacitance increases reducing the Q factor

Engineering Contradiction:
Improvecircuit lengthVSAvoidQ factor
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent uses vertical stacking of wiring boards to maintain short electrical connection length while positioning the inductor segments in three-dimensional space away from high-capacitance areas. This allows the inductor to be electrically close (short circuit length) but physically arranged to minimize parasitic capacitance, improving Q factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If multiple wiring boards are used to improve Q factor, then parasitic capacitance is reduced, but device complexity increases

Engineering Contradiction:
ImproveQ factorVSAvoidmodule complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple wiring boards into a unified module structure where the first and second wiring boards are integrated with through-holes and conductive patterns that work together as a single functional unit. This merging approach reduces the perceived complexity by creating a cohesive multi-board assembly rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wiring boards serve multiple functions: they provide mechanical support, electrical connections, and precise positioning for the inductor segments. The through-holes and conductive patterns perform both structural and electrical functions simultaneously, reducing overall device complexity while maintaining high Q factor.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively improves the Q factor of the inductor part, leading to enhanced performance of the radio frequency module by reducing energy loss and improving signal quality.

Implementation Method 1

at least part of a first inductor part is arranged on the first principal surface of the first wiring board, the first inductor part being an inductor part closest to the output pad electrode of the plurality of inductor parts

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Data Source

PatentUS12323171B2Radio frequency module and communication device
Publication Date: 2025.06.03 MURATA MFG CO LTD
  • US12323171B2 patent drawing
  • US12323171B2 patent drawing
  • US12323171B2 patent drawing

AI summary

An output matching circuit includes a plurality of inductor parts and is connected to an output pad electrode of a power amplifier. In a radio frequency module, a second principal surface of a first wiring board and a third principal surface of a second wiring board are on opposite sides of the radio frequency module. An external connection terminal is arranged on a fourth principal surface of the second wiring board. The power amplifier is arranged on a first principal surface) of the first wiring board. In the output matching circuit, at least part of a first inductor part, which is the inductor part L1 closest to the output pad electrode of the plurality of inductor parts, is arranged on the first principal surface of the first wiring board.