RF Transmission Line Resonant Structures for Cryogenic Signal Integrity

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Solution Overview

Problem

Thermal exchange between devices in different temperature environments, particularly from room temperature to cryogenic temperatures, negatively impacts the operation of RF transmission lines due to poor thermal conductivity and electrical resistance, leading to signal loss and noise.

Innovation Solution

The implementation of galvanic connected resonant structures that provide a low resistance electrical path from the RF transmission line conductor to ground, acting as both a thermal and frequency-dependent passband filter, mitigating thermal-induced noise by creating a strong thermal connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional RF transmission lines are used to connect room temperature devices to cryogenic devices, then electrical signal transmission is achieved, but thermal exchange occurs that heats the cryogenic devices

Engineering Contradiction:
Improvesignal transmissionVSAvoidthermal exchange
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The transmission line system is divided into distinct thermal zones (room temperature and cryogenic environments) with the resonant structure positioned at the thermal boundary. This segmentation allows the transmission line to maintain electrical continuity while thermally isolating the cryogenic devices from heat conducted through the conductor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention converts the harmful thermal conduction along the transmission line into a beneficial effect by using the same conductor as a thermal path to ground. The galvanically connected resonant structure provides a controlled thermal exchange path that actively cools the transmission line, transforming the heat conduction problem into a thermal management solution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If the transmission line conductor is used for both electrical signal transmission and thermal management, then thermal-induced noise is reduced, but electrical resistance causes signal loss

Engineering Contradiction:
Improvethermal-induced noiseVSAvoidsignal loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The resonant structure is designed with specific dimensional parameters (length, width, position) that are optimized to create resonance at the operating frequency. This resonance creates a low-impedance path at the signal frequency while maintaining thermal conductivity, effectively decoupling the electrical and thermal performance characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The transmission line conductor and resonant structure serve multiple functions simultaneously: they transmit RF signals, provide thermal conduction to ground, and act as a resonant element for filtering. This multi-functionality reduces the need for separate components and minimizes the overall thermal and electrical loss in the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If a galvanic connected resonant structure is added to provide thermal management, then thermal exchange is improved, but device complexity increases

Engineering Contradiction:
Improvethermal exchangeVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The resonant structure is merged with the existing transmission line conductor rather than being added as a separate component. The resonant element is formed using the same conductive material and fabrication process as the transmission line, integrating thermal management functionality into the existing electrical infrastructure and minimizing additional complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The resonant structure performs multiple functions: it provides the galvanic connection for thermal conduction, acts as a resonant element for signal filtering, and serves as part of the transmission line structure. This multi-functionality justifies the added structural elements by eliminating the need for separate thermal management and filtering components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The galvanic connected resonant structures effectively reduce thermal-induced noise in RF transmission lines by providing a low resistance electrical path and efficient thermal exchange, maintaining signal integrity across temperature gradients.

Implementation Method 1

The RF transmission lines include conductors that can conduct heat from the room temperature environment to the devices in the colder environment, resulting in a thermal exchange that heats the devices in the colder environment

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a galvanic connected resonant structure that electrically couples the transmission line conductor to the ground plane

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

properly thermalizing radio frequency (RF) transmission lines is difficult based on a thermal exchange in a multi-thermal environment

Methodology Applied
Scientific EffectThermal conductivity: Conduction (thermal)

Data Source

PatentUS12457009B2Radio frequency transmission line system for a multi-thermal environment
Publication Date: 2025.10.28 NORTHROP GRUMMAN SYSTEMS CORP
  • US12457009B2 patent drawing
  • US12457009B2 patent drawing
  • US12457009B2 patent drawing

AI summary

A radio frequency (RF) transmission line system for a multi-thermal environment and method for fabricating the same are provided. In one example, an RF transmission line system a transmission line conductor configured to cooperate to propagate an RF signal from a first thermal environment to a second thermal environment. The first thermal environment has a first temperature and the second thermal environment has a second temperature less than the first temperature. The RF transmission line system also includes a ground plane and a dielectric material that is coupled between the transmission line conductor and the ground plane. The RF transmission line system further includes a galvanic connected resonant structure that electrically couples the transmission line conductor to the ground plane.