RF Transistor Manifold With On-Die MIM Capacitance for Low Inductance

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Solution Overview

Problem

Conventional RF power amplifier designs face challenges in reducing parasitic inductance and increasing bandwidth due to the need for off-chip capacitors, which increase package footprint and impose bandwidth limitations.

Innovation Solution

Integrating capacitors directly on the semiconductor structure of the transistor die using metal-insulator-metal (MIM) capacitors with dielectric layers, eliminating the need for wirebond connections and reducing parasitic inductance by positioning capacitors close to the active region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If off-chip capacitors are used in conventional RF power amplifier designs, then the capacitors can be implemented with standard packaging techniques, but the package footprint increases and parasitic inductance is introduced

Engineering Contradiction:
Improvepackaging implementationVSAvoidpackage footprint
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent merges the capacitor function with the chip structure by integrating capacitors directly on the chip substrate. The capacitor plates are formed using metal layers deposited on the substrate, eliminating the need for separate off-chip capacitor components and reducing overall package footprint while maintaining manufacturability through standard semiconductor fabrication processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from three-dimensional off-chip capacitor assemblies to two-dimensional planar capacitor structures formed on the chip substrate. By using metal layers deposited in planar patterns on the substrate surface, the capacitor functionality is achieved within the chip plane, significantly reducing the vertical and lateral space requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If off-chip capacitors are used in conventional RF power amplifier designs, then the capacitors can be implemented with standard packaging techniques, but bandwidth limitations are imposed due to parasitic inductance

Engineering Contradiction:
Improvepackaging implementationVSAvoidbandwidth
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent merges the capacitor function with the chip structure by integrating capacitors directly on the chip substrate. The capacitor plates are formed using metal layers deposited on the substrate, eliminating the need for separate off-chip capacitor components and reducing overall package footprint while maintaining manufacturability through standard semiconductor fabrication processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the parasitic inductance element (wirebond) from the capacitor connection path by forming direct metal-layer connections to the capacitor plates. This elimination of intermediate connection elements removes the source of parasitic inductance, thereby extending the usable bandwidth of the RF power amplifier.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If wirebond connections are used to connect off-chip capacitors, then the capacitors can be mounted separately, but parasitic inductance increases

Engineering Contradiction:
Improvecapacitor mountingVSAvoidparasitic inductance
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent merges the capacitor function with the chip structure by integrating capacitors directly on the chip substrate. The capacitor plates are formed using metal layers deposited on the substrate, eliminating the need for separate off-chip capacitor components and reducing overall package footprint while maintaining manufacturability through standard semiconductor fabrication processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the parasitic inductance element (wirebond) from the capacitor connection path by forming direct metal-layer connections to the capacitor plates. This elimination of intermediate connection elements removes the source of parasitic inductance, thereby extending the usable bandwidth of the RF power amplifier.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If capacitors are integrated directly on the semiconductor structure, then parasitic inductance is reduced and bandwidth is increased, but the manufacturing process becomes more complex

Engineering Contradiction:
ImprovebandwidthVSAvoidfabrication process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the capacitor function with the chip structure by integrating capacitors directly on the chip substrate. The capacitor plates are formed using metal layers deposited on the substrate, eliminating the need for separate off-chip capacitor components and reducing overall package footprint while maintaining manufacturability through standard semiconductor fabrication processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent makes the metal layers serve multiple functions: they provide both electrical interconnections between active devices and form the capacitor plates simultaneously. This multi-functionality reduces the need for additional dedicated capacitor fabrication steps, thereby limiting the increase in manufacturing complexity while achieving integrated capacitor functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances RF performance by reducing parasitic inductance and increasing bandwidth, allowing for more compact and efficient RF transistor amplifier designs with improved matching and harmonic termination circuits.

Implementation Method 1

at least one capacitor on the manifold and/or on at least one of the respective gate, drain, or source fingers

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

Integrating capacitors directly on the semiconductor structure of the transistor die using metal-insulator-metal (MIM) capacitors with dielectric layers

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentEP4343831A1Field effect transistor with integrated series capacitance
Publication Date: 2024.03.27 WOLFSPEED INC
  • EP4343831A1 patent drawingFigure 1A~1B
  • EP4343831A1 patent drawingFigure 2A
  • EP4343831A1 patent drawingFigure 2B~2E

AI summary

A radio frequency (RF) transistor die includes a semiconductor structure having an active region including a plurality of transistors having respective gate, drain, or source fingers, and manifold on the semiconductor structure that electrically couples a plurality of the respective gate, drain, or source fingers. At least one capacitor is on the manifold and/or is on at least one of the respective gate, drain, or source fingers. The manifold may be a first metal layer on the semiconductor structure that provides a lower plate of the at least one capacitor, and a second metal layer on the semiconductor structure may provide an upper plate of the at least one capacitor. Related devices and fabrication methods are also discussed.