RF MEMS Tunable Capacitor Array for Impedance Matching

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Solution Overview

Problem

Miniaturized mobile device antennas experience impedance mismatching due to environmental changes, leading to RF losses and detuning, which are not effectively addressed by existing technologies.

Innovation Solution

A digitally controllable RF MEMS tunable capacitor array is developed, using a CMOS wafer and a high resistivity MEMS wafer with a metal bond ring and ground shield to create a Faraday cage-like structure, allowing for dynamic impedance matching through a series of varactor arrays and interconnects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a miniaturized antenna is used in mobile devices, then device size is reduced, but impedance matching becomes difficult due to environmental changes

Engineering Contradiction:
Improveantenna sizeVSAvoidimpedance matching capability
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent implements a tunable capacitor with a movable top plate that can dynamically adjust capacitance values in response to environmental changes. This dynamic adjustment capability allows the miniaturized antenna to maintain proper impedance matching across varying conditions, resolving the contradiction between small size and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameter (capacitance) of the antenna system by moving the top plate to different positions, thereby adjusting the resonant frequency and impedance characteristics. This parameter adjustment enables the miniaturized antenna to adapt to environmental changes while maintaining its compact form factor.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If RF signal lines are placed close together in the MEMS device, then device area is reduced, but RF signal crosstalk increases

Engineering Contradiction:
Improvedevice areaVSAvoidRF signal crosstalk
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a ground shield as an intermediary element positioned between adjacent RF signal lines. This ground shield acts as a barrier that prevents electromagnetic coupling between signals, thereby reducing crosstalk while allowing the RF lines to remain in close proximity for area efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different properties to different regions of the device by implementing ground shields selectively between RF signal lines. This localized shielding approach addresses the crosstalk problem in specific areas where RF lines are in close proximity, while maintaining overall device compactness.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If a movable top plate is added to the capacitor structure, then capacitance tuning capability is improved, but device complexity increases

Engineering Contradiction:
Improvecapacitance tuning capabilityVSAvoidactuator structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical actuation systems with electrostatic actuation. The movable top plate is positioned and held in place by electrostatic forces generated by applying voltages to the bottom plates, eliminating the need for mechanical springs, motors, or other complex mechanical components while maintaining precise capacitance tuning capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces RF signal crosstalk and provides precise capacitance tuning, improving antenna performance by maintaining impedance matching across varying environmental conditions.

Implementation Method 1

A voltage applied between the electrodes creates an attractive force, drawing the electrodes together

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 2

Applying an opposing voltage and/or a mechanical spring action creates a restorative force, driving the electrodes apart

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

A thin layer of dielectric material applied over the first electrode prevents shorting

Methodology Applied
Scientific EffectDielectric insulation: Dielectric

Data Source

PatentUS9966194B2MEMS electrostatic actuator device for RF varactor applications
Publication Date: 2018.05.08 TEXAS INSTRUMENTS INC
  • US9966194B2 patent drawing
  • US9966194B2 patent drawing
  • US9966194B2 patent drawing

AI summary

A MEMs actuator device and method of forming includes arrays of actuator elements. Each actuator element has a moveable top plate and a bottom plate. The top plate includes a central membrane member and a cantilever spring for movement of the central membrane member. The bottom plate consists of two RF signal lines extending under the central membrane member. A MEMs electrostatic actuator device includes a CMOS wafer, a MEMs wafer, and a ball bond assembly. Interconnections are made from a ball bond to an associated through-silicon-via (TSV) that extends through the MEMS wafer. A RF signal path includes a ball bond electrically connected through a TSV and to a horizontal feed bar and from the first horizontal feed bar vertically into each column of the array. A metal bond ring extends between the CMOS wafer and the MEMS wafer. An RF grounding loop is completed from a ground shield overlying the array to the metal bond ring, a TSV and to a ball bond.