RF Module 3D Component Layout for Isolation in Compact Packaging

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Solution Overview

Problem

The reduction in size of radio-frequency modules leads to poor isolation between electronic components due to increased mounting density, which affects the performance of mobile communication devices.

Innovation Solution

A radio-frequency module design that includes multiple electronic components such as power amplifiers, low-noise amplifiers, switches, and controllers, strategically disposed on and between module substrates to enhance isolation and reduce size, with external connection terminals on one substrate surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the size of the radio-frequency module is reduced, then the mounting density of electronic components increases, but the isolation between electronic components deteriorates

Engineering Contradiction:
Improvesize of radio-frequency moduleVSAvoidisolation between electronic components
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from planar arrangement to three-dimensional stacking, placing electronic components on both the first and second opposite surfaces of the module substrate. This vertical arrangement in the thickness direction enables compact integration while maintaining adequate isolation distances between components on different surfaces, effectively resolving the contradiction between miniaturization and isolation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the module substrate into two functional surfaces, with different types of electronic components strategically placed on each surface. This segmentation allows for optimized component placement and isolation, preventing interference while achieving compact module size.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If electronic components are densely mounted to reduce module size, then the compactness improves, but noise interference between components increases

Engineering Contradiction:
Improvemodule sizeVSAvoidnoise interference
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

By arranging components vertically on opposite surfaces rather than horizontally adjacent to each other, the patent increases the physical separation distance between noisy components like power amplifiers and sensitive components like low-noise amplifiers. This spatial separation in the thickness direction reduces noise coupling while maintaining compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240015914A1Radio-frequency module and communication device
Publication Date: 2024.01.11 MURATA MFG CO LTD
  • US20240015914A1 patent drawing
  • US20240015914A1 patent drawing
  • US20240015914A1 patent drawing

AI summary

A radio-frequency module includes a module substrate having major surfaces; a module substrate having major surfaces, the major surface being disposed facing the major surface; and plural electronic components disposed between the major surfaces, on the major surface, and on the major surface. The plural electronic components include: a first electronic component including the power amplifier; a second electronic component including a low-noise amplifier; a switch that switches connection and disconnection between a first filter and the power amplifier; and a third electronic component including a PA controller to control the power amplifier or a switch controller to control the switch. The first to third electronic components are separately disposed on the major surface, between the major surfaces, and on the major surface.