RF Module Stacked Layout for Thermal-Stable PA Control

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Solution Overview

Problem

The RF module in mobile communication devices experiences deterioration in output characteristics due to heat-generated temperature variations between the power amplifier and the PA controller, leading to inconsistent amplification performance.

Innovation Solution

A radio frequency module design where the power amplifier and PA control circuit are stacked on one principal surface of a module board, with other circuit components on the opposite surface, reducing temperature differences and optimizing amplification characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the power amplifier and PA controller are disposed close together on the same substrate, then the device size is reduced, but heat generated by the power amplifier causes temperature variations that deteriorate output characteristics

Engineering Contradiction:
Improvemodule sizeVSAvoidoutput characteristics
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from a two-dimensional planar arrangement to a three-dimensional stacked configuration. The power amplifier and PA controller are arranged vertically on opposite surfaces of the substrate rather than horizontally adjacent, maintaining close proximity for compactness while using the third dimension (depth/height) to physically separate heat-generating components from sensitive control components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the module into distinct functional segments on opposite surfaces of the substrate. The power amplifier is segmented and placed on one surface while the PA controller is segmented and placed on the opposite surface, allowing independent thermal management and reducing thermal coupling between these functional segments.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the power amplifier is placed on one surface and other components on the opposite surface, then temperature variations are reduced, but the device complexity increases

Engineering Contradiction:
Improveamplification control precisionVSAvoidcircuit arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The substrate serves multiple functions simultaneously: it acts as the mounting platform for both the power amplifier and PA controller, provides thermal management by separating hot and cold components, enables signal routing between surfaces, and maintains compact form factor. This multi-functionality reduces overall device complexity despite the three-dimensional arrangement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11881878B2Radio frequency module and communication device
Publication Date: 2024.01.23 MURATA MFG CO LTD
  • US11881878B2 patent drawing
  • US11881878B2 patent drawing
  • US11881878B2 patent drawing

AI summary

A radio frequency module includes: a module board that includes a first principal surface and a second principal surface on opposite sides of the module board; a power amplifier configured to amplify a transmission signal; a first circuit component; and a power amplifier (PA) control circuit configured to control the power amplifier. The power amplifier and the PA control circuit are stacked on the first principal surface, and the first circuit component is disposed on the second principal surface.