RF Module Shielding via Wirebond Faraday Cages

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Solution Overview

Problem

Existing electronic devices face challenges in effectively isolating radio frequency (RF) signals, leading to electromagnetic interference (EMI) issues due to the proximity of RF devices and inadequate grounding, which affects the performance and reliability of these devices.

Innovation Solution

The implementation of a substrate-based RF isolation system using wirebond structures and conductive layers, where wirebonds are strategically placed between RF devices to form a Faraday cage-like barrier, and conductive top and ground layers are used to enhance RF shielding, with the option of segmenting these layers to further reduce interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If RF devices are placed in close proximity to improve device integration, then device density increases, but electromagnetic interference between devices worsens

Engineering Contradiction:
Improvedevice integration densityVSAvoidelectromagnetic interference
Core Design Contradiction:
Area of moving objectVSObject-affected harmful factors

Solution Approach 1:

The conductive ground layer is segmented into multiple isolated ground segments, each associated with a specific RF device. These segments are electrically isolated from each other by non-conductive material, preventing RF signals from coupling between adjacent devices while maintaining high device integration density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each RF device is provided with its own dedicated ground segment with specific electrical properties optimized for that device. The ground segments have different geometries and positions tailored to the specific RF devices they serve, providing localized electromagnetic shielding and reference potential for each device.

Inventive Principle:
Principle #3Local quality

2Reliability

If a continuous conductive ground layer is used to provide RF shielding, then shielding effectiveness improves, but manufacturing complexity and cost increase

Engineering Contradiction:
ImproveRF shielding effectivenessVSAvoidground layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The continuous ground layer is divided into multiple discrete segments that can be independently formed and controlled. This segmentation simplifies the manufacturing process by allowing each segment to be created using standard PCB fabrication techniques, while still providing effective RF shielding through the combination of multiple segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A non-conductive material is introduced between adjacent ground segments to provide electrical isolation. This intermediary element prevents RF signal coupling between segments while maintaining the shielding effectiveness of each individual segment, and can be easily implemented using standard insulating materials in the substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If wirebond structures are added to form RF barriers between devices, then electromagnetic coupling is reduced, but device complexity and manufacturing steps increase

Engineering Contradiction:
Improveelectromagnetic couplingVSAvoidnumber of components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The wirebond structures are integrated with the existing electrical interconnects between RF devices, serving dual purposes: providing necessary electrical connections and simultaneously acting as RF barriers. This merging of functions reduces the need for additional dedicated shielding components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wirebond structures perform multiple functions: they provide electrical interconnection between devices, serve as RF shielding barriers, and can also provide mechanical support. This multi-functionality reduces overall device complexity by eliminating the need for separate shielding structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces RF interference by creating a 3D shielding effect, improving the isolation between RF devices and enhancing the overall performance and reliability of electronic devices by minimizing electromagnetic coupling.

Implementation Method 1

wirebonds are strategically placed between RF devices to form a Faraday cage-like barrier

Methodology Applied
Scientific EffectFaraday cage: Faraday Cage

Data Source

PatentUS9646936B2Intramodule radio frequency isolation
Publication Date: 2017.05.09 SKYWORKS SOLUTIONS INC
  • US9646936B2 patent drawing
  • US9646936B2 patent drawing
  • US9646936B2 patent drawing

AI summary

A radio frequency (RF) module comprises RF-shielding structure for providing three-dimensional electromagnetic interference shielding with respect to one or more RF devices disposed on the module. The RF-shielding may comprise wirebond structures disposed adjacent to or surrounding an RF device. Two or more intramodule devices may have wirebond structures configured to at least partially block certain types of RF signals disposed between the devices, thereby reducing effects of cross-talk between the devices.