Radio Frequency Moisture Removal System for Low-Temperature Drying

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Solution Overview

Problem

Conventional moisture removal methods, such as spread-air drying and heat-assisted air drying, are inefficient and can cause heat damage to materials like agricultural crops, while existing electromagnetic radio-frequency drying systems suffer from uneven drying and high energy costs, with challenges in heat damage and energy efficiency.

Innovation Solution

The use of propagating transverse electromagnetic modes through a material, employing electrical conductors and RF generators to break hydrogen bonds with water, allowing moisture to be removed at low temperatures without evaporation, using gravity or forced air to guide water out of the material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional heat-assisted air drying systems are used, then moisture removal capability is improved, but heat damage to agricultural products occurs and energy efficiency deteriorates

Engineering Contradiction:
Improvemoisture removal capabilityVSAvoidheat damage to agricultural products
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent replaces conventional thermal heating systems with a radio frequency electromagnetic field system. The RF generators (140, 240) create electromagnetic fields that directly interact with water molecules in the material, causing dielectric heating at the molecular level rather than external thermal heating. This substitution allows moisture removal without the need for high-temperature air heating, thereby eliminating heat damage to heat-sensitive agricultural products while maintaining effective moisture removal capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the heating parameter from conventional thermal temperature (which causes heat damage) to radio frequency electromagnetic field frequency (typically 13.56 MHz). By operating at this specific RF frequency, the system achieves resonant interaction with water molecules, enabling efficient moisture removal at lower overall temperatures that prevent damage to agricultural products.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If conventional heat-assisted air drying systems are used, then moisture removal capability is improved, but energy efficiency deteriorates

Engineering Contradiction:
Improvemoisture removal capabilityVSAvoidenergy efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent replaces energy-intensive thermal air heating systems with radio frequency electromagnetic field generation. The RF generators directly couple energy to water molecules through dielectric loss, achieving much higher energy transfer efficiency compared to conventional air drying where most energy is lost heating the air and surrounding environment rather than the target moisture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the dielectric properties of water at radio frequency to directly convert electromagnetic energy into molecular vibration and rotation, which then translates to heat at the molecular level. This direct energy conversion pathway (electromagnetic energy → molecular kinetic energy → heat) is far more efficient than conventional air drying (thermal energy → air convection → material heating → evaporation), significantly reducing energy loss.

Inventive Principle:
Principle #36Phase transitions

3Speed

If electromagnetic radio-frequency drying systems are used, then heating speed is improved, but drying uniformity deteriorates

Engineering Contradiction:
Improveheating speedVSAvoiddrying uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent divides the drying system into multiple RF generator units (140, 240) that can be independently controlled and positioned around the material. This segmentation allows each generator to treat specific zones, and by coordinating multiple generators, the system achieves both rapid heating in each zone and uniform overall drying across the entire material load.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The RF electromagnetic field system serves multiple functions simultaneously: it provides rapid heating through dielectric loss, penetrates deeply into the material for volumetric heating, and can be uniformly distributed through proper antenna/conductor arrangement. The same RF field mechanism that enables fast heating also ensures uniform energy distribution throughout the material, resolving the contradiction between speed and uniformity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves energy-efficient moisture removal with minimal heat damage to materials, allowing for continuous drying at low temperatures and improving energy efficiency compared to traditional methods.

Implementation Method 1

electromagnetic radio-frequency fields to remove water from different materials

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

The electromagnetic energy absorbed by the harvest crop converts into heat, raising the temperature of the harvest crop and the mixed water.

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS11821686B2Radio frequency moisture-removal system
Publication Date: 2023.11.21 DRYMAX DDG LLC
  • US11821686B2 patent drawing
  • US11821686B2 patent drawing
  • US11821686B2 patent drawing

AI summary

Disclosed herein are devices systems and methods for removing moisture from a material via radio frequency electromagnetic wave exposure. A moisture-removal system can include having spaced apart a first and a second electrical conductor extending along a same first direction, each of the first and second electrical conductor comprising opposing broad top and bottom sides, the broad bottom side of the first electrical conductor facing the broad top side of the second electrical conductor. The system includes a material containing moisture at least partially filling the space between the first and the second electrical conductor. The system further includes at least one first wire attached to a first radio frequency generator and to the first end of the first electrical conductor. The system also includes at least one second wire attached to the electrical ground of the first radio frequency generator to the first end of the second electrical conductor.