RF Noise Detection Antenna Circuit for Manufacturing Accuracy

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Solution Overview

Problem

Current detection methods for radio frequency noise in manufacturing environments are inadequate, as they fail to accurately determine whether noise levels are excessive, leading to incorrect testing results and restricted use of radio communication devices.

Innovation Solution

An automatic detecting device utilizing a Planar Inverted F Antenna to receive radio frequency noise, coupled with a comparator and amplifier to convert and amplify signals, driving a post stage circuit such as a counter, LED, or buzzer to warn of excessive noise levels, and optionally featuring a rotating antenna for omnidirectional detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If general detection of manufacturing environment is used, then indoor noise from reflection or scattering of ATE can be detected, but radio frequency noise around the element under test cannot be accurately detected

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetection capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

An antenna is introduced as an intermediary device to detect radio frequency noise in the manufacturing environment. The antenna receives radio frequency signals and converts them into electrical signals that can be processed by the detection circuit, enabling accurate detection of RF noise that would otherwise be undetectable by conventional methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces conventional electrical noise detection methods with an antenna-based electromagnetic field detection system. The antenna captures radio frequency energy from the environment and converts it to electrical signals, substituting direct electrical measurement with electromagnetic field sensing for more accurate RF noise detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If radio frequency noise detection is not implemented, then manufacturing can proceed without restrictions, but testing results may be incorrect due to undetected noise

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidtesting accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The detection device provides real-time feedback about radio frequency noise levels in the manufacturing environment. When excessive RF noise is detected, the system generates warning signals that alert operators to take corrective actions, enabling continuous monitoring and immediate response to maintain testing reliability without halting production.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of radio frequency noise before testing occurs, allowing proactive identification of problematic conditions. By detecting noise levels in advance, the system can alert operators to mitigate interference before it affects testing results, preventing incorrect test outcomes rather than detecting them after the fact.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If antenna is added to PCB for noise detection, then radio frequency noise can be detected, but device complexity increases

Engineering Contradiction:
Improvenoise detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The antenna integrated into the PCB serves multiple functions: it acts as both a test signal interface and a radio frequency noise sensor. This multi-functionality reduces the need for separate detection hardware, minimizing the increase in device complexity while maintaining accurate noise detection capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection function is merged with the existing PCB structure by integrating the antenna directly into the board. This consolidation combines the test signal transmission function with the noise detection function in a single integrated structure, reducing overall system complexity compared to using separate detection equipment.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device accurately detects radio frequency noise, ensuring correct test results by alerting when noise exceeds normal values, thereby preventing testing errors and improving detection sensitivity and accuracy.

Implementation Method 1

The antenna, especially a Planar Inverted F Antenna, is used to receive the radio frequency noise

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a comparator is used to convert the radio frequency noise into voltage signals

Methodology Applied
Scientific EffectSignal conversion:

Implementation Method 3

the voltage signals are amplified by an amplifier, and then drive the post stage circuit to warn

Methodology Applied
Scientific EffectSignal amplification:

Data Source

PatentUS7834775B2Automatic detecting device for radio frequency environment
Publication Date: 2010.11.16 KING YUAN ELECTRONICS
  • US7834775B2 patent drawing
  • US7834775B2 patent drawing
  • US7834775B2 patent drawing

AI summary

The present invention provides an automatic detecting device for radio frequency environment used to detect radio frequency noise. The device uses an antenna to receive radio frequency noise and the radio frequency noise is passing a radio frequency comparator and transformed into a voltage signal. Then, the voltage signal passes through an amplifier and is amplified to be an output voltage. If the output voltage exceeds a threshold voltage, it drives a post stage circuit to warn when the radio frequency noise is beyond a normal value.