Board-to-Board RF Plug with Metal Spacers for Crosstalk Reduction

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Solution Overview

Problem

Existing board-to-board radio frequency connectors face challenges with increased frequency requirements in 5G communication, particularly in terms of interference and crosstalk, and have substandard isolation issues.

Innovation Solution

A board-to-board radio frequency plug and receptacle design featuring a plug body with integrally formed plug terminals and metal spacers, wrapped in a shielding shell, which includes a substrate, cover plate, and buckling portions to enhance isolation and stability, allowing for better shielding and reduced interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a coaxial cable is used to transmit radio frequency signals, then signal transmission is achieved, but interference and crosstalk increase at higher frequencies

Engineering Contradiction:
Improveinterference and crosstalkVSAvoidsignal transmission quality
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The connector is divided into multiple independent signal transmission paths with separate plug terminals and receptacle contacts, each isolated by metal spacers. This segmentation prevents interference and crosstalk between adjacent high-frequency signals while maintaining transmission capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Metal spacers are introduced as intermediary elements between adjacent plug terminals and receptacle contacts. These spacers act as shielding barriers that block electromagnetic interference and crosstalk, thereby improving signal transmission quality at high frequencies.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the connector dimension is reduced to be ultra-thin, then space is saved, but installation and disassembly operations become difficult

Engineering Contradiction:
Improveconnector thicknessVSAvoidinstallation and disassembly
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The connector achieves its thin profile in the vertical dimension while compensating by extending in horizontal dimensions through the insertion space design. The metal spacers extend horizontally between terminals, providing operational leverage while maintaining ultra-thin overall thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The connector body is segmented into distinct functional regions including the insertion space, platform portion, and buckling portions. This segmentation allows each part to be optimized independently - the insertion space provides operational access while the overall structure remains ultra-thin.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If metal spacers are added between adjacent plug terminals to improve isolation, then interference is reduced, but device complexity increases

Engineering Contradiction:
Improveisolation between signalsVSAvoidconnector structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The metal spacers are merged with the plug terminals and receptacle contacts to form an integrated assembly. This combining approach provides signal isolation functionality without requiring separate components, thereby reducing overall device complexity while maintaining improved isolation performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The metal spacers serve multiple functions simultaneously: they provide electrical isolation between adjacent terminals, act as mechanical support structures, and contribute to the overall structural integrity of the connector. This multi-functionality reduces the need for additional components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11444396B2Board-to-board radio frequency plug and receptacle
Publication Date: 2022.09.13 KUNSHAN EVERWIN PRECISION TECHNOLOGY CO LTD
  • US11444396B2 patent drawing
  • US11444396B2 patent drawing
  • US11444396B2 patent drawing

AI summary

Provided is a board-to-board radio frequency plug, including a plug body; a plurality of plug terminals and a plurality of metal spacers integrally formed in the plug body; and a shielding shell wrapping the plug body and the plurality of plug terminals. The plug body comprises: a body base; a body outer-wall formed by integrally extending upward from a periphery of the body base; an island portion formed by integrally extending upward from middle of the body base; and an insertion space formed between the body outer-wall and the island portion. The plug terminals extend on an outer periphery of the island portion, each metal spacer is provided between two adjacent ones of the plurality of plug terminals, and each metal spacers penetrates through the island portion and the insertion space in a perpendicular direction. The present disclosure further provides a board-to-board radio frequency receptacle.