RF Power Amplifier Isolation and Efficiency Control

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Solution Overview

Problem

Conventional microwave ovens are limited in cooking performance due to indiscriminate energy application and inability to brown food, while combination ovens with multiple heating sources face challenges in controlling RF energy penetration and protecting solid state components.

Innovation Solution

An oven design incorporating a radio frequency (RF) heating system with solid state electronic components, including a power amplifier and isolation assembly, controlled by efficiency parameters to ensure safe and efficient energy delivery, combined with convection heating for browning, and a protective system to prevent component damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If microwave energy is used to speed up cooking, then cooking time is reduced, but the microwave cannot brown food and is indiscriminate in energy application

Engineering Contradiction:
Improvecooking speedVSAvoidcontrol precision
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent segments the cooking function by separating microwave heating (for speed) from convection heating (for browning and control). The oven cavity is divided into regions served by different heating sources, allowing each to perform its optimal function without interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges microwave heating and convection heating into a single oven system, enabling simultaneous operation of both heating modes. This combination allows the oven to achieve both fast cooking (from microwave) and browning capability (from convection) that neither source could achieve alone.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If solid state electronic components are used to generate RF energy, then cooking control is improved, but the components require protection from damage

Engineering Contradiction:
Improvecooking controlVSAvoidcomponent protection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements feedback control by monitoring the efficiency parameter (ratio of forward to reflected power) and using this information to adjust or terminate microwave delivery. This prevents excessive reflected power from damaging the solid state components while maintaining optimal cooking control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary protection by placing an isolation assembly between the power amplifier and launcher before potential damage can occur. This assembly is pre-configured to protect components from reflected power and other harmful conditions.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If combination of microwave and airflow heating is used, then browning capability is achieved, but RF energy penetration remains limited

Engineering Contradiction:
Improvebrowning capabilityVSAvoidenergy penetration
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent applies local quality by using microwave energy for bulk heating of the food interior while using convection energy for surface browning. Different heating modes are applied to different regions of the food, with microwaves penetrating to the core and convection acting on the surface.

Inventive Principle:
Principle #3Local quality

4Reliability

If efficiency parameter monitoring is implemented, then component protection is improved, but system complexity increases

Engineering Contradiction:
Improvecomponent protectionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service by having the system automatically monitor its own efficiency parameter and autonomously adjust or terminate microwave delivery based on this monitoring. The protection system serves itself by detecting potential damage conditions and taking corrective action without external intervention.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oven achieves improved cooking performance and operator experience by providing controlled RF energy and convection heating, ensuring efficient energy delivery and protecting the solid state components, resulting in faster and more uniform cooking with enhanced browning capabilities.

Implementation Method 1

a radio frequency heating system configured to provide radio frequency energy into the cooking chamber using solid state electronic components

Methodology Applied
Scientific EffectRadio frequency heating: Dielectric Heating

Implementation Method 2

An isolation assembly is provided between the launcher assembly and the power amplifier electronics

Methodology Applied
Scientific EffectIsolation:

Implementation Method 3

The power amplifier electronics is controlled at least in part based on an efficiency parameter determined from a forward power value and a reflected power value that are each measured after the isolation assembly

Methodology Applied
Scientific EffectPower measurement:

Data Source

PatentEP3549396B1Apparatus and system for fault protection of power amplifier in solid state RF oven electronics
Publication Date: 2020.09.09 ILLINOIS TOOL WORKS INC
  • EP3549396B1 patent drawingFigure 1
  • EP3549396B1 patent drawingFigure 2
  • EP3549396B1 patent drawingFigure 3

AI summary

An oven includes a cooking chamber configured to receive a food product and an RF heating system configured to provide RF energy into the cooking chamber using solid state electronic components. The solid state electronic components include power amplifier electronics configured to provide a signal into the cooking chamber via a launcher assembly operably coupled to the cooking chamber via a waveguide assembly. An isolation assembly is provided between the launcher assembly and the power amplifier electronics. The power amplifier electronics are controlled at least in part based on an efficiency parameter determined from a forward power value and a reflected power value that are each measured after the isolation assembly.