RF-Powered Electrosurgical Illumination Without Cable Entanglement

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Solution Overview

Problem

Existing surgical site illumination systems are inefficient, prone to entanglement, and require separate power sources, leading to overheating and obstructive lighting, which can cause patient burns and hinder surgical access.

Innovation Solution

An electrosurgical instrument with integrated illumination that harnesses RF power from a generator, using voltage reduction and rectification components to provide continuous lighting, independent of electrosurgical activity, with low-profile design and ergonomic cable management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If fiber optic cables are used to deliver light from a light source to the surgical site, then illumination of the surgical site is achieved, but the cables and tubing can become entangled thereby inconveniencing the surgeon

Engineering Contradiction:
Improvesurgical site illuminationVSAvoidcable entanglement
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The illumination element is integrated directly into the electrosurgical instrument, extracting the light source from separate fiber optic cables and tubing. This eliminates the entanglement problem by incorporating the illumination function within the instrument itself rather than using external cable-based delivery systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The illumination element is merged with the electrosurgical instrument to create an integrated system. The illumination element, power conversion means, and electrosurgical instrument are combined into a single unified device, eliminating the need for separate fiber optic cables and power sources.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If fiber optic cables are used to deliver light, then illumination is provided, but light is lost as it travels from the light source toward the surgical site

Engineering Contradiction:
Improvesurgical site illuminationVSAvoidlight loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The illumination element is positioned directly at the surgical site by integrating it into the electrosurgical instrument, extracting light delivery from cable-based transmission. This eliminates light loss during transmission through fiber optic cables by placing the light source at the point of use.

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If fiber optic cables deliver light to the surgical site, then illumination is achieved, but excessive heating of the illumination element or surgical instrument can result in patient burns or overheating and damage

Engineering Contradiction:
Improvesurgical site illuminationVSAvoidthermal damage
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The system converts the harmful RF energy that would otherwise be wasted into useful illumination power. The power conversion means rectifies and reduces RF voltage to power the illumination element, transforming potentially harmful electromagnetic energy into beneficial light while minimizing thermal damage through efficient power conversion.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system changes the electrical parameters by rectifying RF voltage and reducing it to appropriate levels for the illumination element. This parameter transformation enables efficient power delivery to the illumination element while minimizing excessive heating and thermal damage risks.

Inventive Principle:
Principle #35Parameter changes

4Duration of action of stationary object

If a separate power source is located in the handpiece or housing for the illumination element, then continuous illumination is achieved, but the device complexity and weight increase

Engineering Contradiction:
Improvecontinuous illuminationVSAvoidpower source requirements
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The electrosurgical generator serves multiple functions: it provides both electrosurgical power and illumination power through the power conversion means. This multi-functionality eliminates the need for separate power sources while maintaining continuous illumination capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses itself to power the illumination element by extracting power from the RF output of the electrosurgical generator. The generator provides power for both electrosurgery and illumination through integrated power conversion, making the system self-sufficient without external power sources.

Inventive Principle:
Principle #25Self-service

5Ease of operation

If the illumination element is integrated into the electrosurgical instrument, then cable entanglement is reduced, but the illumination element may add weight to the surgical instrument

Engineering Contradiction:
Improvecable managementVSAvoidsurgical instrument weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The illumination element is integrated into the electrosurgical instrument, extracting the need for external fiber optic cables. While this adds some weight to the instrument, it eliminates cable entanglement and improves ease of operation by consolidating functions within the instrument itself.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, continuous illumination of the surgical site without additional power sources, reducing heat-related risks and maintaining clear access, while adapting to varying generator conditions.

Implementation Method 1

a voltage reduction means electrically coupled with the electrosurgical generator and configured to provide a reduced voltage different than the RF voltage

Methodology Applied
Scientific EffectVoltage reduction: Electrical Resistance

Implementation Method 2

an illumination element configured to be energized with the reduced voltage and produce light for illuminating the surgical site

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentEP3179944B1Illuminated electrosurgical system
Publication Date: 2025.08.06 INVUITY INC
  • EP3179944B1 patent drawingFigure 1
  • EP3179944B1 patent drawingFigure 2
  • EP3179944B1 patent drawingFigure 3

AI summary

A surgical system that illuminates a surgical site using one or more illumination means is powered by radiofrequency energy produced by an electrosurgical generator. Illumination may occur whether or not current is being delivered from an active electrode to target tissue.