RF Probe Card Electromagnetic Shielding for IC Crosstalk Reduction

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Solution Overview

Problem

Current probe cards for testing Integrated Circuits (ICs) using Radio Frequency (RF) signals face challenges with crosstalk phenomena due to electromagnetic interference, which can hinder parallel testing of multiple ICs, increasing testing costs and reducing efficiency.

Innovation Solution

The implementation of a probe card with electromagnetic shield structures, including shielding probes biased to a constant potential, arranged around the scribe lines on the semiconductor wafer to reduce electromagnetic field irradiation and minimize crosstalk between probes, allowing for parallel testing of multiple ICs without compromising test accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple ICs are tested in parallel using a probe card, then testing efficiency is improved, but crosstalk between probes increases due to electromagnetic interference

Engineering Contradiction:
Improvetesting efficiencyVSAvoidcrosstalk
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces electromagnetic shields as intermediary elements positioned between adjacent probes on the probe card. These shields act as mediators that block electromagnetic fields generated by one probe from interfering with adjacent probes, thereby eliminating crosstalk while preserving the ability to test multiple ICs in parallel

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the harmful electromagnetic field generation by removing ground connections from probe tips during RF testing. By disconnecting the ground path at the probe tip while maintaining reference potential through other means, the patent eliminates the source of electromagnetic interference that causes crosstalk between adjacent probes

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If electromagnetic shields are added to the probe card to reduce crosstalk, then test accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvetest accuracyVSAvoidprobe card complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the electrical parameter configuration by biasing electromagnetic shields to constant potential (such as ground potential) rather than leaving them floating. This parameter change optimizes the shields' effectiveness in blocking electromagnetic fields while maintaining a relatively simple structural implementation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies electromagnetic shields selectively at specific locations where crosstalk is most problematic, rather than uniformly across the entire probe card. This localized approach provides targeted interference reduction while minimizing the overall complexity increase

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If probes are disconnected from ground during RF testing, then electromagnetic interference is reduced, but signal reference stability may be compromised

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidsignal reference stability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent uses electromagnetic shields biased to constant potential as intermediary reference elements. These shields provide a stable reference potential for RF signals while being positioned to block electromagnetic interference, effectively mediating between the need for ground disconnection and the need for signal stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces crosstalk occurrences, enabling simultaneous testing of multiple ICs while maintaining test integrity, thereby improving testing efficiency and reducing costs associated with sequential IC testing.

Implementation Method 1

at least one electromagnetic shield structure corresponding to the at least one probe adapted to provide and/or receive the radio frequency test signal for the at least partial shielding of an electromagnetic field irradiated by such at least one probe

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS10677816B2Electromagnetic shield for testing integrated circuits
Publication Date: 2020.06.09 STMICROELECTRONICS SRL
  • US10677816B2 patent drawing
  • US10677816B2 patent drawing
  • US10677816B2 patent drawing

AI summary

A probe card includes a number probes. Each probe is adapted to contact a corresponding terminal of a circuit integrated in at least one die of a semiconductor material wafer during a test phase of the wafer. The probes include at least one probe adapted to provide and/or receive a radio frequency test signal to/from the corresponding terminal during the test phase. The probe card further includes at least one electromagnetic shield structure corresponding to the at least one probe adapted to provide and/or receive the radio frequency test signal for the at least partial shielding of an electromagnetic field irradiated by such at least one probe adapted to provide and/or receive the radio frequency test signal.